[Case Study] Improving Efficiency, Reducing Labor, and Enhancing the Work Environment in Bonding Processes

This is a case study introducing solutions for manufacturers of textile products. We achieved efficiency, labor reduction, and improvement of the working environment with the PUR curtain spray coating machine.

[Consultation from a manufacturer of a certain comprehensive textile product] Adjustment of the base material requires skilled workers' techniques. We are using a frame laminating machine for bonding processes, but when fusing the base material with flame, CO2 and dioxins are generated due to combustion. Additionally, there is a risk of fire from the above processing method, and they contacted us to improve the bonding method. [Introduced System] - 3 curtain spray guns (coating width: 700mm to maximum width of 2,100mm), W-pail melter, relay manifold [Features] ■ Utilizes the cohesion and viscosity of hot melt (adhesive) to extrude fine fibers, enabling uniform thin film application ■ Achieves a soft finish with breathability ■ Cost benefits *Reduction in the amount of hot melt (adhesive) used [Effects of Introduction] - Improvement of work environment (reduction of CO2 and dioxins) - Labor saving - Increased productivity (production speed from 20m/min to over 40m/min) - Improved product quality (realization of texture through fiberization of polyurethane resin) *For more details, please download the PDF or feel free to contact us.

Curtain Spray Introduction Page

basic information

【Features】 - Utilizes the cohesion and viscosity of hot melt (adhesive) to extrude fine fibers, enabling uniform thin film application. - Achieves a soft finish with breathability. - Cost benefits are available due to reduced usage of hot melt (adhesive).