Problem-Solving Materials Productivity Improvement Edition 1-1-1 | Utilization of In-Flight Measurements (1)
Challenges in Measuring Large and Heavy Workpieces... What are the Secrets to Reducing Man-Hours? A Resource for Identifying and Solving Issues in Production Sites.
This document is a series that proposes solutions to various challenges faced in production sites, from identifying issues to finding resolutions. In the "Productivity Improvement Edition," we offer solutions aimed at enhancing productivity by streamlining various manufacturing processes and reducing man-hours and costs. In Vol.1-1-1, we will discuss methods for improving operations using a three-dimensional measuring machine for in-flight measurements. [Document Overview] The costs incurred in the inspection process include the following: ■ Human costs associated with skill acquisition With advancements in machine tools, workpieces have become more complex, increasing the difficulty of inspections. The cost of "training" personnel to acquire measurement skills has become a challenge. ■ Implementation costs and environmental setup costs As measuring machines become CNC-compatible and automated, even complex workpieces can be measured "by anyone, accurately, and easily." However, for large workpieces, various costs, including installation space and temperature-controlled environments, accompany the expenses. This document introduces methods for improving such challenges. In particular, it explains the features and operational methods of "arm-type three-dimensional measuring machines" that can be utilized in large-scale machining processes. *You can download the document using the button below.
basic information
- What are the three-dimensional measuring machines suitable for in-process inspection? - Three-dimensional measuring machines that reduce human costs related to measurement - What are the challenges in measuring large workpieces? - Just place it, and the area becomes a measurement room! Application to on-machine measurement In Vol. 1 "Inspection and Measurement Process" and Vol. 1-1 "In-Process Inspection in Machining," we introduce the strengthening of the quality management system throughout the production process that can achieve productivity improvement and cost reduction, as well as the necessary in-process inspections for that purpose. Please take a look at both.
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For customers who have attempted to introduce inspections after machining but have not been successful, please use this as a hint for those considering the introduction of in-process inspections and on-machine measurements.
