Free distribution of the processing case collection! High-precision welding technology 'Electron Beam Welding'
Welding of aluminum, copper, and titanium is also OK! Welding in a vacuum results in minimal distortion and high quality! No bubbles or oxidation.
Electron beam welding is a technique that generates an electron beam using a high-voltage power supply in a vacuum environment, focuses it densely with a magnetic lens, and irradiates the welding area to achieve instant fusion. Currently, we are offering a "Technical Explanation Document" and a "Processing Case Collection" exclusively for "Ipros Users"! Additionally, we have opened a new factory at "Techno FRONT Morigasaki" in Ota Ward. We will meet expectations for short delivery times with increased production capacity. For metal joining, including TIG welding and vacuum brazing, we respond to various requests. Please feel free to contact us. 【Features of Electron Beam Welding】 ■ High-quality welding performed in a vacuum ■ No bubbles or oxidation due to the vacuum ■ Capable of fine welding as well as deep penetration welding ■ High-precision welding with minimal distortion *For more details, please refer to the documents. Feel free to contact us as well.
basic information
**13 Features of Electron Beam Welding** 1. High Quality: Quality-controlled welding with minimal variation in welding quality. 2. High Reliability: Welding in a vacuum results in fewer defects such as bubbles. 3. Low Distortion Welding: Precise welding with minimal distortion. **Special Welding Achievements with Electron Beam Welding** 1. High Reproducibility Welding: Welding of gears in automotive, machine tools, and semiconductor-related applications. 2. High Reliability Welding: Components for ultra-high vacuum applications. 3. Low Distortion Welding: Welding of thin-walled pipes. *For more details, please refer to the materials. Feel free to contact us with any inquiries.*
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Applications/Examples of results
For more details, please refer to the materials.
Detailed information
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One-Stop Solution In the field of machine parts and products, we solve our customers' "troubles"! Whether it's parts or products, various processing steps are required to complete them. Do you manage the various processing partners, setups, and quality control yourself? Why not leave it to us? Leave the material procurement to us!
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Equipment 1: Manufactured by NEC Corporation (for long materials) Processing room size: Width 1,360mm x Depth 1,520mm x Height 1,150mm When the extension chamber is attached, it becomes Ø800 x 6,500mm in length, allowing for welding of products approximately 4m long. Rated output: 6kW Acceleration voltage: 60kV to 150kV This high-voltage type can handle fine welding of sensors and thin plates, as well as deep penetration welding.
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Holding Machine 2: Manufactured by Mitsubishi Electric Corporation Processing Room Size: Width 1,000mm x Depth 1,000mm x Height 1,000mm Rated Output: 6kW Acceleration Voltage: 40kV/150kV It is suitable for aluminum products with a low voltage type. It has a fast vacuum exhaust speed and is equipped with various jigs for mass production.
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Equipment 3: Manufactured by NEC Corporation Processing room size: Width 1,360mm x Depth 920mm x Height 1,150mm Rated output: 6kW Acceleration voltage: 60kV to 150kV NC Equipped with a control X-Y table and a large vacuum pump for high-speed vacuum exhaust.
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Machine 4: Manufactured by Mitsubishi Electric Corporation Processing chamber size: Width 1,300mm x Depth 1,000mm x Height 1,200mm Rated output: 6kW Acceleration voltage: 60kV/40kV Processing capability: Rotary index (A.C axis), NC controlled X-Y table, high-speed deflection, high vacuum, electron gun movement 300mm Used for welding automotive parts and similar applications with NC control.
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Our company specializes in precision welding contract processing using electron beam welding, as well as TIG welding, vacuum brazing, and other metal joining techniques. We have responded to the stringent technical requirements of various customer industries, including semiconductors, vacuum technology, automotive, aerospace, and nuclear power. We are also focusing on the design and manufacturing of various vacuum equipment, leveraging our welding technology and the excellent skills of nearby factories in Ota Ward, contributing to many advanced technologies for universities and government agencies. Our factory is committed to the 5S principles and works diligently to prevent customer confidentiality leaks, while also creating an efficient and bright working environment for our employees. Founded in 2004 as a group company of Taiyo Machinery Manufacturing Co., Ltd., we are a growing company. In the fiscal year 2007, we were certified as an "Excellent Factory" by Ota Ward. We will continue to work hard as a united team to meet everyone's expectations. ★ Our new factory (Second Factory) has started operations in Shimo-Maruko, Ota Ward! ★ We are in the process of introducing our fifth electron beam welding machine! ★ Our third vacuum furnace has started operations!