Equipment Maintenance DX with Smart iMATE for the Manufacturing Industry
AI detects equipment anomalies and streamlines maintenance operations.
In predictive maintenance for manufacturing, it is important to detect equipment anomalies early and minimize downtime. Equipment failures can lead to decreased productivity and increased costs, making proactive measures essential. Smart iMATE combines equipment maintenance management systems with generative AI to support maintenance operations in manufacturing environments. By analyzing daily maintenance records, AI can search for similar issues, estimate causes, and suggest recovery procedures, thereby improving the efficiency of maintenance operations. 【Use Cases】 - Anomaly detection in equipment - Identification of failure causes - Suggestion of recovery procedures 【Benefits of Implementation】 - Reduction of downtime - Decrease in maintenance costs - Increased efficiency of maintenance operations
basic information
- Delivery method: Cloud / On-premises option available - Configuration: Equipment maintenance management system + Generative AI support (optional) - Main management functions: - Equipment ledger management (linking drawings and documents) - Progress management using a maintenance planning calendar - Management of work performance for preventive maintenance and unexpected failures - Inventory management (spare parts and safety stock alerts) - Generative AI features: - Similar failure search and summarization - Cause estimation and recovery procedure suggestions - Support for entering maintenance records and content improvement proposals - Supported devices: PC / Tablet / Smartphone - Generative AI infrastructure: Regular model updates - Cost structure: Initial cost + monthly usage fee (varies based on configuration and usage) * For on-premises provision, individual consultation is required.
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Applications/Examples of results
【Use Cases】 - Daily preventive maintenance planning and performance management - Rapid cause identification and recovery support during unexpected failures - Search for maintenance history and utilization of knowledge - Support for judgment and record-keeping by junior maintenance personnel 【Implementation Benefits from a Manager's Perspective】 - Reduction of production impact due to decreased equipment downtime - Improvement in the quality of maintenance records and elimination of dependency on individuals - Strengthened management through visualization of maintenance status and workload - Reduction of training and handover effort, and standardization of response quality We will transform maintenance operations from "individual responses" to "organizational and continuous improvement," contributing to stable operations and maximization of production capacity.
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Tack has numerous achievements in global system solutions with 21 overseas companies and 18 domestic companies as part of the Ibiden Group. ■Technical expertise cultivated within the Ibiden Group The Ibiden Group engages in a diverse range of manufacturing, including electronics, ceramics, and building materials. Our company was separated and became independent from the information systems department of Ibiden Corporation, contributing to the systematization of information necessary for the operation of group companies in manufacturing, sales, and accounting. We leverage the business know-how in system integration developed through this experience to provide high-quality systems and solutions. ■Supporting customers' global expansion Utilizing the experience and technology gained from system implementation and global network construction in the Ibiden Group's worldwide expansion, we support the deployment of solutions on a global scale. Additionally, we continue to challenge ourselves to deploy the know-how acquired on-site as cloud services to achieve rapid problem-solving. ◆Solutions eligible for IT implementation subsidies