Equipment Maintenance DX with Smart iMATE for Semiconductor Manufacturing
Integrated maintenance DX that supports yield improvement with AI.
In the semiconductor manufacturing industry, improving yield is a crucial issue directly linked to profitability. Equipment failures and malfunctions are significant factors that lead to decreased yield. Particularly in semiconductor manufacturing, which requires advanced technology, stable operation of equipment is essential. Smart iMATE analyzes maintenance records using AI to detect early signs of potential failures, enabling planned maintenance and contributing to yield improvement. 【Usage Scenarios】 - Preventive maintenance of equipment in semiconductor manufacturing lines - Investigating causes during equipment failures and reducing recovery time - Standardizing maintenance operations and passing on technical knowledge 【Benefits of Implementation】 - Improved yield through stable equipment operation - Reduced maintenance costs - Alleviation of the burden on technicians
basic information
- Delivery method: Cloud / On-premises option available - Configuration: Equipment maintenance management system + Generative AI support (optional) - Main management functions: - Equipment ledger management (linking drawings and documents) - Progress management using a maintenance planning calendar - Management of work performance for preventive maintenance and unexpected failures - Inventory management (spare parts and safety stock alerts) - Generative AI features: - Similar failure search and summarization - Cause estimation and recovery procedure suggestions - Support for entering maintenance records and content improvement proposals - Supported devices: PC / Tablet / Smartphone - Generative AI infrastructure: Regular model updates - Cost structure: Initial cost + monthly usage fee (varies based on configuration and usage) * For on-premises delivery, individual consultation is required.
Price information
For more details, please feel free to contact us.
Delivery Time
Applications/Examples of results
【Usage Examples】 - Daily preventive maintenance planning and performance management - Rapid cause identification and recovery support during unexpected failures - Searchable maintenance history and knowledge utilization - Support for judgment and record-keeping for junior maintenance personnel 【Implementation Effects from the Administrator's Perspective】 - Reduction of production impact due to decreased equipment downtime - Improvement in the quality of maintenance records and elimination of dependency on individuals - Strengthened management through visualization of maintenance status and workload - Reduction of training and handover efforts, and standardization of response quality We will transform equipment maintenance operations from "individual responses" to "organizational and continuous improvement," contributing to stable operations and maximization of production capacity.
catalog（1）
Download All Catalogs
Recommended products
Distributors
Tack has numerous achievements in global system solutions with 21 overseas companies and 18 domestic companies as part of the Ibiden Group. ■Technical expertise cultivated within the Ibiden Group The Ibiden Group engages in a diverse range of manufacturing, including electronics, ceramics, and building materials. Our company was separated and became independent from the information systems department of Ibiden Corporation, contributing to the systematization of information necessary for the operation of group companies in manufacturing, sales, and accounting. We leverage the business know-how in system integration developed through this experience to provide high-quality systems and solutions. ■Supporting customers' global expansion Utilizing the experience and technology gained from system implementation and global network construction in the Ibiden Group's worldwide expansion, we support the deployment of solutions on a global scale. Additionally, we continue to challenge ourselves to deploy the know-how acquired on-site as cloud services to achieve rapid problem-solving. ◆Solutions eligible for IT implementation subsidies