Diagnosing production site issues with existing data [Simple Data Diagnosis Service]
Thoroughly analyze the "root causes" of equipment abnormalities and product quality issues using the "existing data." We will provide "concrete measures" and "analysis reports" to guide you to the next improvements.
The "Simple Data Diagnosis Service" is a service that provides a simple diagnostic report to identify the root causes of equipment abnormalities and quality issues using the equipment data and manufacturing data that customers possess, and to offer abnormality predictions and solutions. In production sites, various challenges such as "line stoppages due to equipment failures," "variability in quality," "opportunity losses due to stockouts," and "decreased equipment utilization rates" are faced. This service visualizes the current situation through approaches such as comparing normal and abnormal data, exploring specific factors, and predicting future data. This supports the first step in solving on-site issues and realizes efficiency improvements and quality enhancement in operations. Features: - Data Utilization: Maximizes the use of existing customer data to reduce unnecessary costs. - Rapid Analysis: Completes the process from hearing to report creation in about four weeks. - Diverse Analytical Methods: Utilizes comparisons of normal and abnormal data, exploration of specific factors, and data predictions. - On-Site Support: Even if data shortages are identified, support for data acquisition can be provided using Tack's other solutions. - Business Utilization Proposals: Specifically suggests how to utilize the analysis results in business and on-site operations.
basic information
Service Contents: - Hearing (Free) - Data provision and explanation (1 week) - Data analysis (2 weeks) - Diagnosis report creation (1 week) Analysis Methods: - Comparison of data during normal and abnormal conditions - Exploration of specific factors - Data forecasting
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Applications/Examples of results
Usage examples: - Monitoring signs of equipment failure - Identifying causes of quality variation - Predicting opportunity losses due to stockouts - Optimizing energy consumption - Improving equipment utilization rate
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Tack has numerous achievements in global system solutions with 21 overseas companies and 18 domestic companies as part of the Ibiden Group. ■Technical expertise cultivated within the Ibiden Group The Ibiden Group engages in a diverse range of manufacturing, including electronics, ceramics, and building materials. Our company was separated and became independent from the information systems department of Ibiden Corporation, contributing to the systematization of information necessary for the operation of group companies in manufacturing, sales, and accounting. We leverage the business know-how in system integration developed through this experience to provide high-quality systems and solutions. ■Supporting customers' global expansion Utilizing the experience and technology gained from system implementation and global network construction in the Ibiden Group's worldwide expansion, we support the deployment of solutions on a global scale. Additionally, we continue to challenge ourselves to deploy the know-how acquired on-site as cloud services to achieve rapid problem-solving. ◆Solutions eligible for IT implementation subsidies