Serialized Part 2: Background of the Development of Small Carbon Furnaces
Introducing the challenges in the research field, potential solutions, and concepts!
While the demand for dry reduction heat treatment is increasing, the following challenges are prominent on-site. ■ Challenges in Research Environments - Limitations on maximum achievable temperature (recipe design is constrained by material and structural upper limits in tubular furnaces) - Limitations on sample preparation volume (effective heating area is narrow, making it unsuitable for scale considerations) - Difficulty in maintaining extremely low oxygen levels (ppm to ppb range) (due to leaks, residual O2, and fine cracks from heat shock, etc.) ■ Directions for Solutions (Required Specifications) - Uniform heating in a short time: rapid temperature rise, high temperature uniformity, and good response - Flexible scaling: continuous support from small sample sizes to small-scale mass production - Atmosphere control: stabilization of extremely low oxygen levels with Ar/N2 (with small amounts of H2 as needed) and low residual O2 design ■ Concept Graphite heating element × high insulation structure × low leak design. A compact carbon furnace optimized for prototyping and condition setting, enabling faster and more reproducible dry reduction processes. *For more detailed information, please download the materials or feel free to contact us.
basic information
■Assumed Use Cases - Sintering/graphitization/surface modification of carbon materials - Pretreatment/reduction/deoxidation of ceramics and metal powders - Dry condition development for battery materials and catalyst supports Next time (Part 3), we plan to explain "Principles and 'Reasons for Use'". *For more detailed information, please download the materials or feel free to contact us.
Price information
*The price may vary depending on the device specifications, so please feel free to contact us for more details.
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Applications/Examples of results
For more detailed information, please download the materials or feel free to contact us.
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Distributors
Our company integrates three technologies: "electricity," "equipment," and "chemistry," using our unique know-how to develop innovative heating furnaces and other equipment. We handle various electric furnaces (heating furnaces) such as carbon furnaces, multi-atmosphere furnaces, metal furnaces, and chlorine furnaces, leveraging our proprietary high-temperature electric furnace technology. We are not just an equipment manufacturer; we are a strategic development partner that supports innovative manufacturing with advanced heating, looking ahead to the standards of the next decade alongside our customers.