Multi-Atmosphere Furnace for Chemical Reactions
Firing accompanied by the generation of toxic gas, safety × reproducibility.
In the chemical industry, safe and reproducible firing in reaction processes is essential for quality control and efficient production. Particularly in reactions that generate toxic gases such as ammonia and carbon monoxide, proper exhaust treatment and control of the furnace environment are required. Inadequate firing conditions can lead to reaction failures or the leakage of harmful substances. Our multi-atmosphere furnace is designed for seamless vacuum replacement, atmosphere control, heating, and exhaust detoxification, enabling a safe and highly reproducible reaction process. 【Application Scenarios】 - Chemical reactions involving toxic gases - Reactions requiring precise temperature and atmosphere control - Reaction processes at mass production scale 【Benefits of Implementation】 - Realization of a safe firing environment - Improvement in reaction reproducibility - Increased efficiency in scale-up
basic information
**Features** - Compatible with generated gases such as NH3 and CO: Designed with materials, piping temperature control, and instrumentation tailored to the characteristics of the gas types. - Built-in vacuum system: Allows for vacuum replacement before and after processing, enabling specified gas replacement and reducing the risk of residual gas during furnace opening. - Square casing with stacked design: High flexibility in tray design, allowing for quick extraction of optimal conditions for scale-up through parallel DOE of multiple samples under the same conditions. - Maximum temperature: Up to 1700℃ - Atmosphere: Various gases including inert gas, vacuum, air, and ammonia. **Our Strengths** We integrate the three technologies of "electricity," "equipment," and "chemistry" to develop innovative heating furnaces. Looking ahead to the standards of the next decade, we are a strategic development partner that supports manufacturing with innovative heat in collaboration with our customers.
Price information
*Please feel free to contact us for more details, as prices may vary depending on the specifications of the equipment.
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Applications/Examples of results
【Regarding such issues】 ■ Increased emissions with scale-up - The generation of NH3 and CO, which was not a concern at small scales like tubular furnaces, has reached a level that cannot be ignored with multi-stage trays and increased batch sizes. ■ Differences in material and seal resistance have been revealed - The gas resistance/corrosion resistance of the heating chamber, crucible, and sealing materials is insufficient, raising concerns about lifespan and reproducibility. *For more detailed information, please download the materials or feel free to contact us.
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Distributors
Our company integrates three technologies: "electricity," "equipment," and "chemistry," using our unique know-how to develop innovative heating furnaces and other equipment. We handle various electric furnaces (heating furnaces) such as carbon furnaces, multi-atmosphere furnaces, metal furnaces, and chlorine furnaces, leveraging our proprietary high-temperature electric furnace technology. We are not just an equipment manufacturer; we are a strategic development partner that supports innovative manufacturing with advanced heating, looking ahead to the standards of the next decade alongside our customers.