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High densification using a carbon furnace for ceramics.

Achieving high density of ceramics in an extremely low oxygen environment with high-temperature heating.

In the ceramics industry, increasing density is a crucial challenge to enhance product strength and durability. Particularly for ceramics used in high-temperature environments, a dense microstructure is required. Inadequate sintering can lead to a decline in product performance and potential damage. Our carbon furnace promotes the sintering of ceramics and enables densification through "ultra-low oxygen × 3000°C class × vacuum replacement." 【Application Scenarios】 - Sintering of ceramics - Promotion of phase transition and recrystallization - Control of grain growth 【Effects of Implementation】 - Improved product strength through densification - Production of high-quality products through precise temperature control - Support from research and development to small-scale production

For detailed information and specifications regarding the carbon furnace, click here.

basic information

【Features】 - Achievement of extremely low oxygen partial pressure: Gradual reduction of oxygen potential through vacuum pumping followed by Ar/N2 replacement (with dilute H2 as needed), and absorption of residual O2 by carbon getter in the furnace material. - High-temperature stability at around 3000°C: Usual operation up to 2800°C / maximum up to 3000°C, with precise control through gradual temperature increase and holding. - Parallel evaluation of multiple samples: High flexibility in tray arrangement with rectangular trays/multi-tier shelves, enabling rapid parallel testing under the same conditions. - Continuous process from pretreatment to final firing: Continuous sequencing of vacuum, replacement, and temperature increase to suppress recontamination/reoxidation. 【Our Strengths】 We are a company that uniquely integrates the three technologies of "electricity," "equipment," and "chemistry" to develop innovative heating furnaces and other equipment. We are not just an equipment manufacturer; we are a strategic development partner that supports innovative manufacturing with advanced heating, looking ahead to the standards of the next decade in collaboration with our customers.

Price information

*The price may vary depending on the device specifications, so please feel free to contact us for more details.

Delivery Time

Please contact us for details

*Please feel free to contact us for more details, as delivery times may vary depending on the equipment specifications.*

Applications/Examples of results

【Regarding such issues】 ■ The presence of trace amounts of O2 leads to oxidation and decarbonization at high temperatures, resulting in unstable phase purity and grain boundary characteristics. ■ It is difficult to achieve consistent temperature application/reproduction, causing results to fluctuate due to size and fixture differences. ■ Recontamination and reoxidation occur when pre-treatment and main firing are conducted in separate furnaces. ■ The processing capacity in tube furnaces is low. *For more detailed information, please download the materials or feel free to contact us.

A custom-made electric furnace manufacturer that specializes in heat treatment, which is difficult under standard conditions, and is capable of handling special atmospheres and high temperatures.

PRODUCT

Preprocessing to final firing in one unit: A small carbon furnace that creates ultra-low oxygen through vacuum replacement.

PRODUCT

Distributors

Our company integrates three technologies: "electricity," "equipment," and "chemistry," using our unique know-how to develop innovative heating furnaces and other equipment. We handle various electric furnaces (heating furnaces) such as carbon furnaces, multi-atmosphere furnaces, metal furnaces, and chlorine furnaces, leveraging our proprietary high-temperature electric furnace technology. We are not just an equipment manufacturer; we are a strategic development partner that supports innovative manufacturing with advanced heating, looking ahead to the standards of the next decade alongside our customers.