Ceramics High-Density Carbon Furnace | Maximum 3000°C, Inert Atmosphere Compatible
Supports high-density and sintering of ceramics in a high-temperature firing of up to 3000℃ and low-oxygen atmosphere.
In the densification of ceramic materials, it is necessary to examine the optimal heat treatment conditions for each material, including debinding, pre-sintering, sintering, pressure sintering, and atmosphere control. In particular, when high-temperature processing is desired while suppressing oxidation, or when the temperature, atmosphere, and furnace dimensions of a conventional electric furnace do not meet requirements, the use of a carbon furnace is effective. Our carbon furnace supports high-temperature heating up to 3000°C and enables firing in a low-oxygen atmosphere by replacing the environment with inert gases such as Ar or N2 after vacuum pumping. Custom designs tailored to specific purposes are possible, ranging from research and development to mass production equipment, for applications such as densification of ceramics, promotion of sintering, phase formation, and high-temperature processing after debinding. We can address challenges such as the following: ■ I want to increase the density of ceramics. ■ I want to consider high sintering temperatures. ■ I want to consistently perform firing and densification after debinding. ■ I want to fire while suppressing oxidation and compositional changes. ■ I want to process in atmospheres such as Ar, N2, or vacuum. ■ The dimensions and temperature conditions of off-the-shelf furnaces do not meet my needs. ■ I want to consult from lab testing to mass production furnaces.
basic information
**Features** - Supports high-temperature firing up to 3000°C - Capable of processing in atmospheric pressure to vacuum and inert atmospheres - Compatible with Ar, N2, vacuum replacement, and H2-containing gases as needed - Oxidation is suppressed by a low-oxygen atmosphere - Supports high densification, sintering, and phase formation of ceramics - Suitable for final firing and high-temperature treatment after debinding - Custom-designed for furnace dimensions, processing volume, gas systems, and safety measures **Operating Temperature** - Normal operating temperature: individually designed based on specifications - Maximum temperature: up to 3000°C class *Note: This varies depending on furnace size, processed materials, atmosphere, and heater configuration.* **Compatible Atmospheres** - Vacuum - Ar - N2 - Ar/N2 replacement - H2-containing gases - Other options available upon consultation based on processing conditions
Price information
*Please feel free to contact us for more details, as prices may vary depending on the specifications of the equipment.
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Applications/Examples of results
【Challenges】 ■ The sintering temperature is insufficient in conventional electric furnaces. ■ I want to sinter samples at high temperatures after debinding. ■ I want to promote phase formation and crystallization at high temperatures. ■ I want to increase the density of the sintered body. ■ I want to process in an atmosphere that suppresses oxidation. ■ The processing capacity and internal dimensions of tube furnaces are inadequate. ■ I want to have consistent consultations from research and development to mass production equipment. 【Examples of Applications】 ■ High densification of ceramics. ■ Ceramic sintering. ■ Sintering of powder molded bodies. ■ Final firing after debinding. ■ High-temperature processing of non-oxide ceramics such as SiC and AlN. ■ Optimization of sintering conditions. ■ High-temperature atmosphere sintering tests. ■ Consideration of introducing carbon furnaces for prototyping and mass production.
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Our company integrates three technologies: "electricity," "equipment," and "chemistry," using our unique know-how to develop innovative heating furnaces and other equipment. We handle various electric furnaces (heating furnaces) such as carbon furnaces, multi-atmosphere furnaces, metal furnaces, and chlorine furnaces, leveraging our proprietary high-temperature electric furnace technology. We are not just an equipment manufacturer; we are a strategic development partner that supports innovative manufacturing with advanced heating, looking ahead to the standards of the next decade alongside our customers.