AI Solution for Tool Monitoring in Electronic Devices

AI Solution for Tool Monitoring in Electronic Devices

Solve tool exchange losses and defects/rework losses with AI!

In the cutting process of electronic device manufacturing, issues such as product defects and rework losses due to tool wear and damage, as well as downtime caused by tool changes, have become significant challenges. This product offers a solution to these issues by utilizing AI to monitor the condition of tools in real-time. 【Usage Scenarios】 * Cutting process in electronic device manufacturing: Product defects and rework losses are occurring due to tool wear and damage, along with downtime from tool changes. * Unmanned processing at night: Due to the absence of personnel, abnormalities in tools cannot be detected, leading to the occurrence of defective products and rework tasks. * Small-batch production of various types: The frequency of tool changes is high, making management complicated. 【Benefits of Implementation】 * Cost reduction through the reduction of tool change losses and defects/rework losses * Improvement in production efficiency * Enhancement of product quality * Improvement of the working environment

basic information

**Features** * Automatic monitoring of tool conditions using AI: AI automatically detects tool wear and damage from data obtained by sensors. * Prediction of tool replacement timing: By analyzing the wear condition of tools, AI predicts the timing for replacement, reducing unnecessary exchanges. * Suppression of defects: Early detection of tool abnormalities helps prevent the occurrence of defective products and contributes to quality improvement. * Reduction of downtime: Predicting the timing for tool replacement allows for planned exchanges, thereby reducing downtime. * Easy retrofitting of sensors: Sensors can be easily added to existing machine tools, facilitating implementation. **Our Strengths** THK provides solutions that contribute to solving customer challenges by merging our long-established know-how in the development, manufacturing, and sales of mechanical component parts with IoT technology. "OMNIedge" is packaged as a complete set from sensors to communication environments, making it easy to implement. Additionally, we have a robust support system with specialized staff, ensuring a worry-free implementation.