Sonic Case Studies in the Steel Industry [Removal of Residues on Plates]
Using it before the final drying provided results that exceeded expectations in terms of drying effectiveness.
Sonic Corporation's 96” (2.44m) air knife operates with the Sonic 100 (15 horsepower motor). Long steel plates flow under the air knife at speeds of 1.22m/min to 3.05m/min. The widths of these steel plates range from 48” to 96” (1.22m to 2.44m). Typically, this line runs for several days in two shifts and then stops for several days. Essentially, it operates continuously without stopping during the given shifts. This system provides unparalleled satisfaction to customers and has achieved exceptional drying effects when used before final drying to blow away a significant amount of residual water. [Content] [Issues] ○ After blasting the material, it needs to be wiped and all remaining sand particles must be completely blown away. ○ In special cases, residual shot can occur that passes through the cleaning brush. ○ Residual shot material sticks to large electromagnetic components, making transportation hazardous. For more details, please contact us or download the catalog.
basic information
[Content] [Problem Solving] ○ Operated by Sonic100 (15 horsepower motor) ○ Long steel plates flow under the air knife at 1.22m/min to 3.05m/min ○ The width of these steel plates ranges from 48” to 96” (1.22m to 2.44m) ○ Typically, this line operates for several days in two shifts and then stops for several days ○ Basically, it runs continuously without stopping during the given shifts ○ To provide customers with unparalleled satisfaction and blow away a lot of residual water, using it before the final drying has achieved drying effects beyond expectations ● For more details, please contact us or download the catalog.
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Applications/Examples of results
【Example of Delivery/Usage】 Cold Rolling / Reverse Rolling / Hot Strip Steel Rolling Hot-Dip Galvanizing / Electro-Galvanizing / Tin Plating Water Drainage After Pickling and Annealing Cutting Water Drainage or Pre-drainage After the Ringer Roll Tension Leveler Water Drainage Before the Coil *In addition, there are also achievements in external and internal water drainage and drying of steel pipes!
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An article on the use of Sonic Corporation's blowers and air knives, which are handled by our company, for water drainage, drying, and blowing away will be featured in the May 2025 issue of the Monthly Food Machinery Equipment.
Published by Business Center Co., Ltd. In the May 2025 issue of Monthly Food Machinery and Equipment, we contributed an article on the use of blowers and air knives manufactured by Sonic Corporation, which are part of our product lineup, for water drainage, drying, and blowing off. Solving the Unchanged Problems of the Blow Process After cleaning, there is always a process to dry the items before the next step. The drying method is still predominantly done by blowing. There are methods that use compressors and methods that use blowers. Additionally, the method varies depending on the size, shape, and time of the items. This time, since it is aimed at food machinery and equipment, the items include bottles, cans, PET bottles, and packs. We have been promoting Sonic Corporation in the Japanese domestic market for nearly 20 years. We utilized our achievements and experience to contribute this time. If you are interested in the document, we would be grateful if you could take a moment to read it. Also, if anyone would like to read this article, please feel free to contact our staff.
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I uploaded a comparison video of Sonic Corporation's air knives on YouTube.
I uploaded a comparison video of Sonic Corporation's air knives on YouTube. The products in question are as follows: - Rotary Air Knife - XE Air Knife - KNOZZLE Knife
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Uploaded a proposal for water drainage of steel plates (case study).
A testament to innovation and trust at the forefront of the steel industry! That is the blowing process of the steel plate drainage device. Technology that exceeds performance achieves robustness capable of withstanding harsh environments. Innovative design and reliable manufacturing processes maximize productivity and open the door to a sustainable future. Experience the power of the blowing process that accelerates the evolution of your business.
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We have added a case study video of Sonic Corporation's blowers to our YouTube channel.
【Sonic】Sonic Corporation's Blower & Air Knife System Describing drying and water droplet removal using a blower in words is extremely difficult. Therefore, Sonic Corporation has compiled case studies and demo videos accumulated so far. We hope this serves as a reference for your company. The additional case this time is: - Golf ball drying device ≪What is Sonic Corporation's Blower & Air Knife System?≫ When performing water removal/drying using compressed air, a compressor is necessary. Especially when removing water from wide products with a compressor, a large amount of air and a certain length of air knife are required. In other words, a significant cost is incurred to generate the air. Sonic Corporation's blower employs a centrifugal blower that can produce a large volume of air. This blower operates at low horsepower and can generate airflow equivalent to or greater than that of a compressor. This large volume of air creates high-speed air from Sonic Corporation's tear-shaped air knife, and the wind speed breaks the surface tension. This is how water removal/drying is performed. The electricity cost at that time is about 1/4 of the cost required for compressed air to produce the same volume of air.
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The Sonic Corporation's homepage has been significantly renewed.
At the beginning of 2024, Sonic Corporation's website underwent a major renewal. It now includes not only product information but also case studies and solutions. Additionally, it has become a more modern homepage. If you have time, we would greatly appreciate your visit.
