Sonic Water Drainage Drying Case Studies: Drying of Automotive Cylinders
It has been proven to be the most cost-effective solution.
Sonic Corporation proposed an arrangement to blow a rotating air knife (patented) from above and a standard air knife from the side, positioned diagonally from top to bottom. Due to the low production speed and the complex shape of the engine block, it has been proven that the rotating air knife is suitable. The rotating air knife can achieve a rotation speed of 200 rpm. By rotating the air knife and then blowing, it can deliver multiple high-impact blows to the surface of the parts with a single air knife. In cases of such complex shapes, attempting to achieve the same drying with other methods would require the installation of six air knives. This technology has proven to reduce horsepower and provides the most cost-effective solution while utilizing limited space. [Content] [Issues] - The surface of the engine block has many complex irregularities, and if water remains in these areas, it can ultimately lead to defective products. - The factory has found existing drying methods to be inefficient and is seeking urgent solutions. For more details, please contact us or download the catalog.
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[Content] [Problem Solving] ○ Sonic Corporation proposed to install the rotating air knife diagonally from top to bottom for blowing from above, and the standard air knife horizontally. ○ It has been proven that the rotating air knife is suitable due to the low production speed and the complex shape of the engine block. ○ The rotating air knife can achieve a rotation speed of 200 rpm. ○ By rotating the air knife and then blowing, it can deliver multiple high impacts to the surface of the parts with a single air knife. ○ This technology has been proven to reduce horsepower and provide the most cost-effective solution while utilizing limited space. ● For more details, please contact us or download the catalog.
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An article on the use of Sonic Corporation's blowers and air knives, which are handled by our company, for water drainage, drying, and blowing away will be featured in the May 2025 issue of the Monthly Food Machinery Equipment.
Published by Business Center Co., Ltd. In the May 2025 issue of Monthly Food Machinery and Equipment, we contributed an article on the use of blowers and air knives manufactured by Sonic Corporation, which are part of our product lineup, for water drainage, drying, and blowing off. Solving the Unchanged Problems of the Blow Process After cleaning, there is always a process to dry the items before the next step. The drying method is still predominantly done by blowing. There are methods that use compressors and methods that use blowers. Additionally, the method varies depending on the size, shape, and time of the items. This time, since it is aimed at food machinery and equipment, the items include bottles, cans, PET bottles, and packs. We have been promoting Sonic Corporation in the Japanese domestic market for nearly 20 years. We utilized our achievements and experience to contribute this time. If you are interested in the document, we would be grateful if you could take a moment to read it. Also, if anyone would like to read this article, please feel free to contact our staff.
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I uploaded a comparison video of Sonic Corporation's air knives on YouTube.
I uploaded a comparison video of Sonic Corporation's air knives on YouTube. The products in question are as follows: - Rotary Air Knife - XE Air Knife - KNOZZLE Knife
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Uploaded a proposal for water drainage of steel plates (case study).
A testament to innovation and trust at the forefront of the steel industry! That is the blowing process of the steel plate drainage device. Technology that exceeds performance achieves robustness capable of withstanding harsh environments. Innovative design and reliable manufacturing processes maximize productivity and open the door to a sustainable future. Experience the power of the blowing process that accelerates the evolution of your business.
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We have added a case study video of Sonic Corporation's blowers to our YouTube channel.
【Sonic】Sonic Corporation's Blower & Air Knife System Describing drying and water droplet removal using a blower in words is extremely difficult. Therefore, Sonic Corporation has compiled case studies and demo videos accumulated so far. We hope this serves as a reference for your company. The additional case this time is: - Golf ball drying device ≪What is Sonic Corporation's Blower & Air Knife System?≫ When performing water removal/drying using compressed air, a compressor is necessary. Especially when removing water from wide products with a compressor, a large amount of air and a certain length of air knife are required. In other words, a significant cost is incurred to generate the air. Sonic Corporation's blower employs a centrifugal blower that can produce a large volume of air. This blower operates at low horsepower and can generate airflow equivalent to or greater than that of a compressor. This large volume of air creates high-speed air from Sonic Corporation's tear-shaped air knife, and the wind speed breaks the surface tension. This is how water removal/drying is performed. The electricity cost at that time is about 1/4 of the cost required for compressed air to produce the same volume of air.
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The Sonic Corporation's homepage has been significantly renewed.
At the beginning of 2024, Sonic Corporation's website underwent a major renewal. It now includes not only product information but also case studies and solutions. Additionally, it has become a more modern homepage. If you have time, we would greatly appreciate your visit.