What are the benefits of using carbon in component parts?
Productivity can improve by over 30%! By replacing metal with carbon, it is possible to achieve weight reduction, reduced deflection, and improved vibration damping.
Using CFRP (Carbon Fiber Reinforced Plastic), commonly referred to as carbon, offers the following advantages: - It is lightweight and has excellent specific strength, enabling labor-saving in manufacturing lines. This also allows for a reduction in CO2 emissions through lower energy costs. - It has excellent vibration damping properties, which improves productivity through high speed and high precision in conveying equipment. - It has a low thermal expansion rate, resulting in minimal degradation of functional properties even at high temperatures. - It has excellent X-ray permeability, allowing for clear images to be captured with minimal exposure and irradiation. By designing materials and laminates according to the intended application, it is possible to manufacture device components that maximize these advantages. Past production achievements include: Aircraft interior and exterior parts, radar domes, Interior and exterior parts for two-wheeled and four-wheeled vehicles, competitive bicycle parts, Arms for conveying equipment, semiconductor manufacturing equipment parts, Medical devices, audio parts, and more. At TIP composite, we leverage our years of accumulated knowledge and experience to provide consistent production from design and analysis to manufacturing, inspection, and shipping, in order to meet the quality demanded by our customers. We encourage you to consider the use of CFRP, which offers various advantages.
basic information
**Business Overview** Design, analysis, manufacturing, and sales of composite materials centered around fiber-reinforced plastics (FRP) Design, manufacturing, sales, and construction of equipment for water supply and drainage facilities **Quality Certification** JIS Q 9100:2016 & JIS Q 9001:2015 (ISO 9001:2015) Organization Name: Aerospace Division Certification Scope: Manufacturing and repair of aerospace composite material components, composite material test specimens, and composite material jigs. Processing of honeycomb cores for defense distribution devices, manufacturing of components related to defense missiles. Sites: Osaka Headquarters, 3rd Factory, 4th Factory, Settsu Factory, Torikai Kamikou Factory, Rinku Factory ISO 14001 Matsumoto Office **Equipment Information** ◆ Manufacturing Equipment Autoclave (maximum dimensions φ2500×(D)5500mm) Press machine NC simultaneous 5-axis machining center 3-axis machining center Running saw Cutting machine Automatic cutting machine ◆ Inspection and Measurement Equipment CNC three-dimensional measuring machine Articulated arm type three-dimensional measuring machine Ultrasonic flaw detector Image measuring machine Universal testing machine ◆ Design Equipment 2D/CAD 3D/CAD (Solid Works, CATIA V5) CAD/CAM (Space-E, Master cam)
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Applications/Examples of results
Aircraft parts, aircraft manufacturing jigs Automotive interior and exterior parts, motorcycle exterior parts, bicycle parts LCD glass substrate transfer arms, semiconductor manufacturing equipment parts Medical devices, three-dimensional measuring machine multi-joint arms
