What are the reasons for the shift from metal to carbon?
Carbon (CFRP: Carbon Fiber Reinforced Plastic) is attracting attention from various industries. What’s so amazing about it? We will answer that question.
**Main Benefits of Using CFRP (Carbon Fiber Reinforced Plastic)** - It is lightweight and has excellent specific strength, enabling labor-saving in manufacturing lines. This also allows for a reduction in CO2 emissions through lower energy costs. - It has excellent vibration damping properties, which improves productivity through higher speed and precision in transport equipment. - It has a low thermal expansion rate, resulting in minimal degradation of functional properties even at high temperatures. - It has excellent X-ray permeability, allowing for clear images to be captured with minimal exposure and irradiation. Productivity can be improved by 30%! For example, in the case of arms for transport equipment, replacing metal with carbon can achieve weight reduction, reduced deflection, and improved vibration damping, leading to increased productivity. Past production achievements include: Aircraft interior and exterior parts, radar domes, Interior and exterior parts for two-wheeled and four-wheeled vehicles, competitive bicycle parts, Arms for transport equipment, semiconductor manufacturing equipment parts, Medical devices, audio parts, and more. At TIP composite, we utilize our years of accumulated knowledge and experience to provide consistent production from design and analysis to manufacturing, inspection, and shipping, in order to meet the quality demanded by our customers. We encourage you to consider the use of carbon, which offers various advantages.
basic information
【Business Description】 Design, analysis, manufacturing, and sales of composite materials centered around fiber-reinforced plastics (FRP). Design, manufacturing, sales, and construction of equipment for water supply, sewage, and wastewater treatment facilities. 【Quality Certification】 JIS Q 9100:2016 & JIS Q 9001:2015 (ISO 9001:2015) Organization Name: Aerospace Division Certification Scope: Manufacturing and repair of composite material parts for aerospace, composite material test specimens, and composite material jigs. Processing of honeycomb cores for defense-related distributors and manufacturing of components related to defense projectiles. Sites: Osaka Headquarters, 3rd Factory, 4th Factory, Settsu Factory, Torikai Kamikou Factory, Rinku Factory ISO 14001 Matsumoto Office 【Equipment Information】 ◆ Manufacturing Equipment Autoclave (Maximum dimensions φ2500×(D)5500mm) Press machine NC simultaneous 5-axis machining center 3-axis machining center Running saw Cutting machine Automatic cutting machine ◆ Inspection and Measurement Equipment CNC three-dimensional measuring machine Articulated arm type three-dimensional measuring machine Ultrasonic flaw detector Image measuring machine Universal testing machine ◆ Design Equipment 2D/CAD 3D/CAD (Solid Works, CATIA V5) CAD/CAM (Space-E, Master cam)
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Applications/Examples of results
Aircraft parts, aircraft manufacturing jigs Automotive interior and exterior parts, motorcycle exterior parts, bicycle parts LCD glass substrate transfer arms, semiconductor manufacturing equipment parts Medical devices, three-dimensional measuring machine multi-joint arms
