Case Study: Customization of Special Vehicles - Shaft Gear (Integrated Type)
Manufacturing products with multiple processes, components, and procurement in a one-stop solution! Achieving significant cost and labor reductions.
We would like to introduce a case study of a customer who is customizing special vehicles. The product originally consisted of four parts, making procurement and assembly quite challenging, with a lot of waste. We received an inquiry asking, "Is there any way to forge this all at once?" As a result, what used to require orders from four different suppliers can now be handled by just one, and it can be procured as a single integrated unit. This has significantly reduced both labor and costs, and has also enabled stable supply. The customer was very pleased. 【Case Overview (Partial)】 ■ Product Name: Shaft Gear (Integrated Type) ■ Material: S45C ■ Application: Agricultural Equipment (Tractor) ■ Manufacturing Process: Hot Forging + Cold Forging + Race Processing *For more details, please download the PDF or feel free to contact us.
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【Other Case Summary】 ■Orderable Lot: 100 and up ■Features: Developed by integrating four components *For more details, please download the PDF or feel free to contact us.
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Arai Kogyo Co., Ltd. designs and manufactures forged products used for vehicles and other applications through refined forging technology. Our work lies in producing commercial parts that are high quality and cost-effective. Furthermore, our strength is speed. Short lead times lead to cost advantages and meet the expectations of many customers.