Case Study: Industrial Machinery Related - Reduction Plate
Introduction of examples where cost reduction through engineering optimization and mass production were achieved in a one-stop manner.
We would like to introduce a case study of a solution for our customers in the industrial machinery sector. The "curved plate," used in the heart components of gear reducers, was previously processed by cutting round bars and undergoing various machining processes. We received an inquiry asking if we could reduce costs through process reduction. By supplying a processing-free forged shaped material, we were able to reduce the number of processes by about half, resulting in cost savings. 【Case Overview (Partial)】 ■ Conventional Process - Cutting round bars (annealed material) → Raceway machining, planetary hole processing (including both sides) → Gear cutting → Hardening ■ Improved Process - Hot forging of gears → Annealing → Full hole blanking → Hardening *For more details, please download the PDF or feel free to contact us.
basic information
【Other Case Overview】 ■Product Name: Speed Reducer Plate ■Material: SUJ ■Application: Speed Reducer ■Manufacturing Process: Hot Forging + Cold Forging ■Possible Manufacturing Size: Up to φ200 ■Orderable Lot: 300 and above ■Features: Reduction of lathe, machining, and hobbing *For more details, please download the PDF or feel free to contact us.
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Applications/Examples of results
For more details, please download the PDF or feel free to contact us.
