[Energy-saving case presentation] Induction heating jacket roll *Contributes to GHG reduction
Achieve up to 65% energy savings annually! By converting electricity into heat with an efficiency of over 99%, we reduce greenhouse gas (GHG) emissions in the production process.
The induction heating jacket roll, which uses neither water nor oil, converts electricity into thermal energy without waste, achieving up to a 65% reduction in annual energy consumption! Thanks to its unique induction heating technology, it enables the roll to self-heat while maintaining a uniform surface temperature of below 1°C for high-precision thermal processing. **Four Benefits Leading to Decarbonization and Greenhouse Gas (GHG) Reduction:** (1) Over 99% thermal efficiency converts electricity into heat without waste, reducing running costs! (2) Electric system requires only a temperature control panel for utilities. (3) Uniform surface temperature distribution reduces defects and improves yield. (4) Clean and low maintenance with no use of water or oil. For more details, please refer to the catalog or feel free to contact us.
basic information
【Main Specifications】 ■Roll Dimensions: Maximum Outer Diameter φ400mm, Maximum Length 4000mmL *Dimensions for cost-reduction compatible products ■Temperature: (1) MAX. 280℃ (2) MAX. 400℃ *Recently, successful development of an 800℃ induction heating jacket roll *Design can also accommodate up to 300℃ ■Temperature Detection Method: Rotary Transformer Type ■Temperature Distribution Accuracy ・(1) R≦1℃ at 40～280℃/MAX. 280℃ ・(2) R≦4℃ at 250～400℃/MAX. 400℃ ・(3) R≦8℃ at 600～800℃/MAX. 800℃ *For more details, please refer to the catalog or feel free to contact us.
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Tokuden Co., Ltd. is a company engaged in the development, manufacturing, and sales of induction heating jacket rolls, special reactors and transformers, medium-frequency induction heating devices, superheated steam generators (UPSS), temperature control equipment, and other devices that combine electromagnetic induction and isothermal technology, as well as electromagnetic induction equipment. Since its establishment, the company has contributed to the development of industrial technology in line with the times while maintaining independent management. The fundamental philosophy of the company's management is to always cherish the spirit of creativity and to fulfill its technical contribution to the advanced technology industrial society by creating better products. Therefore, Tokuden adopts a basic management stance of small-lot, diverse order production, and is equipped with the capability to carry out consistent production activities from product design planning to meet the specifications of individual customers.