Processing Example: "Quartz Glass, Heat-Resistant Glass 2"
Here are examples of processing quartz glass, which can be processed more efficiently than ceramics.
We will introduce examples of processing quartz glass and heat-resistant glass. Quartz glass is softer and can be processed more efficiently than general ceramics. The main point of caution in processing is its fragility, so our company aims to minimize damage to the material during processing as much as possible. Specifically, this involves managing the wobble of the grinding wheel, using high-grit diamond particles, sharp diamond particle shapes, and soft bond grinding wheels. 【Processing Example】 ■Product Name: Shower Plate ■Material Used: Tempax ■Processing Method: MC Processing ■Size: φ2.0, 2,000 holes ■Application: Gas introduction for various manufacturing equipment For more details, please refer to the catalog or feel free to contact us.
basic information
【Processable Sizes】 ■ Plate dimensions: 600×800×50 mm ■ Round rod dimensions: φ100×300 mm ■ Groove: Width 0.05～ mm ■ Protrusions: Up to 100 mm ■ Hole diameter: φ0.03～ mm ■ Hole depth: 400 mm ■ Number of holes: Up to 5,000 ■ Screws: M2～ (Heli-coil insertion required) *For more details, please refer to the catalog or feel free to contact us.
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Applications/Examples of results
For more details, please refer to the catalog or feel free to contact us.
Detailed information
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By installing a large silencer, the impact from detonation during an explosion that may occur if the test specimen is defective is mitigated, allowing for quiet operation even in the event of a test failure. Additionally, without a silencer, installation would be limited to outdoor settings due to the impact, but this device enables indoor installation by incorporating a silencer.
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The test specimen is set up in the main chamber, and explosive gas is introduced under the required conditions (temperature, altitude, etc.). The specimen is operated in an environment with explosive gas, and it is confirmed that there is no detonation. After that, explosive gas from the main chamber is introduced into the sub-chamber, ignited, and it is confirmed that it was indeed explosive gas. After the process is completed, all gases are automatically processed and released into the atmosphere. The equipment necessary for these operations is realized as a single unit and is programmed for automatic operation.
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The main chamber and sub-chamber are composed of round clutch door-type pressure vessels that our company has been handling since 1955 and continues to sell nationwide as core technology. Utilizing the control technology developed through the manufacturing of mushroom high-pressure sterilizers and autoclaves, we provide an automatic control function that conducts the entire process of explosion-proof testing in automatic operation.
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Since our founding in 2001, we have accumulated technology with the motto "We can process iron, and it's not impossible to process other materials." If you are facing challenges with materials such as alumina, zirconia, tungsten, or molybdenum and wondering, "Is there a way to process this material?", please feel free to reach out to us. We will propose the optimal materials tailored to your specific applications, ensuring short delivery times and high quality. We have introduced hot press machines and are working on direct bonding without the use of adhesives. Our precision machined parts are used in many industries, including semiconductor manufacturing equipment, aerospace, medical, precision instruments, analytical equipment, automotive, and nuclear power.