Assisting with the DX transformation of production sites - Major Tracer
Database the inspection results of various measuring instruments and assist in paperless operations. Major tracer introduction case 2.
We will database inspection results from various measuring instruments that output different file formats. We will implement measurement start control, statistical report output, and real-time process monitoring, assisting in the digital transformation of production sites.
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Case Study 2: Automated Process System Integrating Various Types of Automatic Measurement Devices (Automotive Parts Manufacturer) Implemented to automate the sampling inspection of frequently produced critical items, we resolved the challenges of automating data processing and database creation from various measuring instruments with Major Tracer in one go. We maximized the measurement program activation function, enabling inspections by operators who are not familiar with the measuring devices, and equipped with comprehensive management monitoring features, we were able to establish an almost perfect management system that meets the importance of the products. <Operator's Work Procedure> 1: Set the measurement items on various measuring devices 2: Select the part number from the automatic program activation screen 3: Read the QR code of the measurement item with the reader on the information input screen to automatically input the serial number 4: Input other information (such as processing line number) 5: Start measurement → Measure → Display inspection sheet 6: Print the X control chart for any non-conformities 7: Save the inspection sheet <Manager's Role> - Analyze control charts and determine actions when non-conformities occur - Feedback non-conformity actions to the processing line - Monitor performance on the summary page and approve daily prints - Create monthly process capability evaluation reports for all part numbers
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The fact that Japan's manufacturing industry has, and will continue to have, its greatest strengths in technology and quality remains unchanged. In a sense, it is not an exaggeration to say that the future of the Japanese economy depends on the progress and development of these aspects. Moreover, it goes without saying that the leading role and command center in the global production activities of multinational corporations, starting with major companies, will be the domestic bases in Japan, supported by domestic related companies, including small and medium-sized enterprises. Moving forward, I am confident that the progressive framework among domestic companies will establish new technologies and management methods that have never been seen before, and that this will lead to the reconstruction of the global identity of Japan's manufacturing industry, which is currently facing severe challenges.