蔦機械金属 Official site

An exhibition aimed at promoting the healthy development of die-casting companies and related industries, as well as providing efficient information!

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The standard ADC12 compatible line enhances quality through automatic distribution, GBF, and minimal application of release agents!

【ADC12 Compatible Line Equipment】 ■ 500-ton machine x 4 ■ Central melting furnace ■ Automatic hot water supply ■ GBF (degasification treatment) *For more details, please download the PDF or feel free to contact us.

By identifying the mold plan and conditions, we achieve a strength of 200 MPa and a gas volume of 3.5 ml/100g Al!

"Development of casting processes for mass production of high-strength and high-ductility components" ■ Achieved strength of over 300 MPa and elongation of over 6% ■ Key points of development - Purification of molten metal - High vacuum die casting - Minimal application of release agent - Setting of heat treatment conditions *For more details, please download the PDF or feel free to contact us.

Reduction of waste liquid in casting factories by applying a small amount of release agent! Decrease in the external carry-out of oil from cutting chips.

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We are implementing individual quality control and ensuring the quality of critical safety components!

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Achieving a straight flow from casting → processing → cleaning → pressing → leak testing → inspection → shipping!

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We specialize in die casting and machining, focusing on products for automobiles and motorcycles!

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Practicing high-quality (appearance, airtightness, strength) and high-efficiency manufacturing! A clean factory that considers improvements in the work environment and energy conservation.

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Air clamp jig processing - cost reduction through multi-machine operation and support for airtight testing and surface treatment (outsourced)!

【Machining Equipment】 ■ Vertical Machining Center No. 30: 41 units ■ Vertical Machining Center No. 40: 6 units ■ Horizontal Machining Center No. 40: 2 units ■ NC Lathe: 4 units ■ Automatic Organic Impregnation Device: 1 unit *For more details, please download the PDF or feel free to contact us.

The feature is the coexistence of automation in casting, extraction, trimming, and transportation, along with quality improvement!

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Transform into a vibrant, proactive corporate structure that is highly profitable without waste!

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We can accommodate various prototypes and offer proposals with an eye toward mass production! We perform sand casting and gypsum casting.

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Conducting microanalysis using electron and optical microscopy! Observing the surface condition of the nest and the health of the tissue.

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Emphasizing the balance between quality and cost! We will also implement additional improvement proposals.

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The introduction of new technology and thorough quality control have made it possible to mass-produce "high-quality die casting"!

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Focusing on automotive electrical components, we produce mobility-related products such as electrification and motorcycles!

【Other Major Products】 ■Automotive Electrification ・HEV Inverter Jacket Assembly ・Electric Oil Pump Body ・Electric Power Steering Motor Frame ・Motor Generator Bracket ■Small Engine Related: Gear Case and Cover ■Automotive Equipment Related: Intercooler Cover ■Motorcycle Related: Bracket and Engine Cover *For more details, please download the PDF or feel free to contact us.

Achieved the aluminumization of iron parts, improving the heat dissipation of information and communication equipment.

【Features】 - Die casting technology achieving strength of over 300 MPa - Material technology "In-house developed materials" - Analysis technology "Design that suppresses casting defects" - Casting technology "High vacuum die casting" + "Minimal application of release agents" - Heat treatment technology 【Our Strengths】 We value partnerships with our customers and strive to further refine our specialized technologies. With die casting, molds, and machining as our three pillars, we are committed to improving technology, enhancing efficiency, and fostering a corporate culture focused on human resource development.

Aluminumizing iron parts to achieve lightweight and efficiency in agricultural machinery.

【Features】 - Die casting technology achieving strength over 300 MPa - Material technology "In-house developed materials" - Analysis technology "Design that suppresses casting defects" - Casting technology "High vacuum die casting" + "Minimal application of release agents" - Heat treatment technology 【Our Strengths】 We value partnerships with our customers and strive to improve our technology with die casting, molds, and machining as our three pillars. We have a wealth of experience meeting the needs of various industries, including agricultural machinery.

Replacing iron parts with aluminum contributes to the lightweighting and precision improvement of machine tools.

【Features】 - Die casting technology achieving strength over 300 MPa - Material technology "In-house developed materials" - Analysis technology "Design that suppresses casting defects" - Casting technology "High vacuum die casting" + "Minimal application of release agent" - Heat treatment technology 【Our Strengths】 We value partnerships with our customers and enhance our technology with die casting, mold making, and machining as our three pillars.

Replacing iron parts with aluminum contributes to the lightweight and improved mobility of robots.

【Features】 - Die casting technology achieving a strength of over 300 MPa - Material technology "In-house developed materials" - Analysis technology "Design that suppresses casting defects" - Casting technology "High vacuum die casting" + "Minimal application of release agents" - Heat treatment technology 【Our Strengths】 We value partnerships with our customers and strive to further refine our specialized technologies. With die casting, molds, and machining as our three pillars, we are committed to improving technology, enhancing efficiency, and fostering a corporate culture focused on human resource development.

Replacing steel parts with aluminum contributes to the lightweighting of two-wheelers and improves fuel efficiency.

【Features】 - Die casting technology achieving a strength of over 300 MPa - Material technology "In-house developed materials" - Analysis technology "Design that suppresses casting defects" - Casting technology "High vacuum die casting" + "Minimal application of release agents" - Heat treatment technology 【Our Strengths】 We value partnerships with our customers and strive to further refine our specialized technologies. With die casting, molds, and machining as our three pillars, we are committed to improving technology, enhancing efficiency, and fostering a corporate culture focused on human resource development.

At the request of our customers, we also perform heat treatment, surface treatment (outsourced), leak testing, and component press-fitting, among other services.

For more details, please download the PDF or feel free to contact us.

Replacing iron parts with aluminum contributes to the lightweighting of automobiles.

**Features** - Die casting technology achieving a strength of over 300 MPa - Material technology "In-house developed materials" - Analysis technology "Design that suppresses casting defects" - Casting technology "High vacuum die casting" + "Minimal application of release agents" - Heat treatment technology **Our Strengths** We value partnerships with our customers and strive to improve technology and efficiency with die casting, molds, and machining as our three pillars, while also focusing on human resource development.

Consistent production from material design. Supporting high-purity processes.

**Features** - Achieves mass production with labor-saving considerations by performing all processes consistently from melting and holding to casting, trimming press, and shot blasting. - Enables the supply of clean and stable temperature molten metal through centralized melting furnaces and holding furnaces, or melting and holding furnaces. **Our Strengths** We value partnerships with our customers and focus on die casting, molds, and machining as our three pillars, striving to create a corporate culture that enhances technology and efficiency, as well as fostering talent development.

Supporting precision molding of medical devices with integrated production from material design to mold manufacturing!

**Features** - A consistent line from melting retention to casting, trimming press, and shot blasting - Supply of clean and stable temperature molten metal - Mass production of complex-shaped products through die casting - High-precision processing using NC lathes, machining centers, and tapping centers **Our Strengths** We value partnerships with our customers and strive to further enhance our specialized skills. Centered around the three pillars of die casting, mold making, and machining, we are committed to fostering a corporate culture focused on technological advancement and efficiency, as well as talent development.

From the past to the future. Pursuing new possibilities for aluminum.

[Products] ■ Casting and machining of die-cast products for automotive equipment, motorcycles, small engines, agricultural machinery, and industrial machinery, etc. ■ Design and manufacturing of die-cast molds *For more details, please download the PDF or feel free to contact us.

Consistent production from material design to mold manufacturing, casting, machining, inspection, and delivery!

【Features】 - Achieves mass production with labor-saving considerations by performing all processes consistently from melting and holding to casting, trimming press, and shot blasting. - Enables the supply of clean and stable temperature molten metal through centralized melting furnaces and holding furnaces, or melting and holding furnaces. 【Our Strengths】 We value partnerships with our customers and strive to further enhance our specialized skills. With die casting, molds, and machining as our three pillars, we are committed to improving technology, enhancing efficiency, and fostering a corporate culture focused on human resource development.

Successfully developed high ductility aluminum die casting for thin-walled components and established a casting technology that enables SPR!

For more details, please download the PDF or feel free to contact us.

Consistent production from material design to mold manufacturing, casting, machining, inspection, and delivery!

【Features】 [Die Casting] ○ From melting and holding to casting, and from trimming press to shot blasting, all processes are carried out on a consistent line, achieving mass production with consideration for labor reduction. ○ A centralized melting furnace and holding furnace, or a melting and holding furnace, enables the supply of clean and stable temperature molten metal.

Consistent production from material design to mold manufacturing, casting, machining, inspection, and delivery!

【Features】 [Die Casting] ○ From melting and holding to casting, and from trimming press to shot blasting, all processes are carried out in a consistent line, achieving mass production with consideration for labor reduction. ○ The use of a centralized melting furnace and holding furnace, or a melting and holding furnace, enables the supply of clean and stable temperature molten metal. ○ Casting is performed under optimal conditions considering casting defects. ○ The entire process from casting to retrieval, trimming press, and shot blasting is fully automated. ○ Material handling and shot blasting processes are conducted with attention to appearance quality. [Machining and Finishing] ○ A mantra line combining fully automatic machining machines, NC lathes, and tapping centers. ○ Achieves flexible and highly efficient machining. ○ High-quality and high-precision machining is guaranteed using measuring instruments and 3D measuring machines. ○ For products requiring high airtightness, impregnation treatment is performed, and thorough leak testing is conducted to ensure high quality. ● For more details, please contact us or refer to the catalog.

Consistent production from material design to mold making, casting, machining, inspection, and delivery!

【Features】 - Die casting: Automation from melting retention to casting, trimming press, and shot blasting in a consistent line. - Supply of clean and stable temperature molten metal using a centralized melting furnace or melting retention furnace. - Casting under optimal conditions considering casting defects. - Fully automated process from casting extraction to trimming press and shot blasting. - Material handling and shot blasting processes designed with attention to appearance quality. 【Our Strengths】 We value our partnership with customers and strive to further enhance our specialized skills.

Consistent production from material design to mold manufacturing, casting, machining, inspection, and delivery!

【Features】 - Achieves mass production with labor-saving considerations by performing all processes from melting and holding to casting, trimming press, and shot blasting in a consistent line. - Enables the supply of clean and stable temperature molten metal through centralized melting furnaces and holding furnaces, or melting and holding furnaces. - Implements casting under optimal conditions considering casting defects. - Fully automates the processes from casting extraction to trimming press and shot blasting. - Conducts material handling and shot blasting processes with consideration for appearance quality. 【Our Strengths】 We value partnerships with our customers and strive to further enhance our specialized skills. With die casting, molds, and machining as our three pillars, we are committed to improving technology, increasing efficiency, and fostering a corporate culture focused on human resource development.

Consistent production from material design to mold manufacturing, casting, machining, inspection, and delivery!

【Features】 [Die Casting] ○ All processes from melting and holding to casting, trimming press, and shot blasting are carried out on a consistent line, achieving mass production with consideration for labor reduction. ○ Supply of clean and stable temperature molten metal is possible with a centralized melting furnace and holding furnace, or a melting and holding furnace. ○ Casting is performed under optimal conditions considering casting defects. ○ Complete automation from casting to extraction, trimming press, and shot blasting. ○ Material handling and shot blasting processes are conducted with attention to appearance quality. [Machining and Finishing] ○ A mantra line combining fully automatic machining machines, NC lathes, and tapping centers. ○ Achieves flexible and highly efficient machining. ○ High-quality and high-precision machining is guaranteed using measuring instruments and 3D measuring machines. ○ For products requiring high airtightness, impregnation treatment is performed, and thorough leak testing is conducted to ensure high quality. ● For more details, please contact us or refer to the catalog.

Consistent production from material design to mold manufacturing, casting, machining, inspection, and delivery!

【Features】 [Die Casting] - From melting and holding to casting, and from trimming press to shot blasting, all processes are carried out on a consistent line, achieving mass production with consideration for labor reduction. - A centralized melting furnace and holding furnace, or a melting and holding furnace, allows for the supply of clean and stable temperature molten metal. - Casting is performed under optimal conditions considering casting defects. - The entire process from casting to extraction, trimming press, and shot blasting is fully automated. - Material handling and shot blasting processes are conducted with attention to appearance quality. [Machining and Finishing] - A mantra line combining fully automatic machining machines, NC lathes, and tapping centers. - Achieves flexible and highly efficient machining. - High-quality and high-precision machining is guaranteed using measuring instruments and 3D measuring machines. - For products requiring high airtightness, impregnation treatment is performed, and thorough leak testing is conducted to ensure high quality. ● For more details, please contact us or refer to the catalog.

Consistent production from material design to mold manufacturing, casting, machining, inspection, and delivery!

【Features】 [Die Casting] ○ All processes from melting and holding to casting, and from trimming press to shot blasting are carried out on a consistent line, achieving mass production with consideration for labor reduction. ○ Supply of clean and stable temperature molten metal is possible with centralized melting furnaces and holding furnaces, or melting and holding furnaces. ○ Casting is performed under optimal conditions considering casting defects. ○ Complete automation from casting to extraction, trimming press, and shot blasting. ○ Material handling and shot blasting processes are conducted with attention to appearance quality. [Machining and Finishing] ○ A mantra line combining fully automatic machining machines, NC lathes, and tapping centers. ○ Achieving flexible and highly efficient machining. ○ High-quality and high-precision machining is guaranteed using measuring instruments and 3D measuring machines. ○ For products requiring high airtightness, impregnation treatment is performed, and thorough leak testing is conducted to ensure high quality. ● For more details, please contact us or refer to the catalog.

Consistent production from material design to mold manufacturing, casting, machining, inspection, and delivery!

【Features】 [Die Casting] ○ From melting and holding to casting, and from trimming press to shot blasting, all processes are carried out on a consistent line, achieving mass production with consideration for labor-saving. ○ A centralized melting furnace and holding furnace, or a melting and holding furnace, enables the supply of clean and stable temperature molten metal. ○ Casting is performed under optimal conditions considering casting defects. ○ The entire process from casting to extraction, trimming press, and shot blasting is fully automated. ○ Material handling and shot blasting processes are conducted with attention to appearance quality. [Machining and Finishing] ○ A mantra line combining fully automatic machining machines, NC lathes, and tapping centers. ○ Achieves flexible and highly efficient machining. ○ High-quality and high-precision machining is guaranteed using measuring instruments and 3D measuring machines. ○ For products requiring high airtightness, impregnation treatment is performed, and thorough leak testing is conducted to ensure high quality. ● For more details, please contact us or refer to the catalog.

Consistent production from material design to mold manufacturing, casting, machining, inspection, and delivery!

【Features】 [Die Casting] ○ All processes from melting and holding to casting, trimming press, and shot blasting are carried out on a consistent line, achieving mass production with consideration for labor reduction. ○ Supply of clean and stable temperature molten metal is possible with a centralized melting furnace and holding furnace, or a melting and holding furnace. ○ Casting is performed under optimal conditions considering casting defects. ○ Automation is fully implemented from casting extraction to trimming press and shot blasting. ○ Material handling and shot blasting processes are conducted with attention to appearance quality. [Machining and Finishing] ○ A mantra line combining fully automatic machining machines, NC lathes, and tapping centers. ○ Achieves flexible and highly efficient machining. ○ High-quality and high-precision machining is guaranteed using measuring instruments and 3D measuring machines. ○ For products requiring high airtightness, impregnation treatment is performed, and thorough leak testing is conducted to ensure high quality. ● For more details, please contact us or refer to the catalog.