[Case Study] Taka Food Industry Co., Ltd. 'Equipment Maintenance System FLiPS' Case
Achieving centralized management and visualization of equipment.
Are you struggling with unexpected breakdowns, managing various information, and the ever-increasing maintenance costs in your daily equipment management? The equipment maintenance system 【FLiPS】 was created to solve these on-site challenges. We conducted a survey with Takahashi Food Industry, who implemented 【FLiPS】, to gather insights on their implementation process and changes in their operations. If you are considering the introduction of an equipment maintenance system, please take a look.
basic information
【Recommended for those with the following concerns (examples)】 - Managing equipment maintenance information on paper or Excel, which requires significant effort - Wanting to manage spare parts accurately - Wanting to centralize information scattered across different personnel - Wanting to share progress of work and plans in real-time - Looking for a user-friendly interface that can be easily accepted on-site and wanting integration with ERP systems - Wanting to link and manage the quality of manufactured products with the condition of equipment - Wanting to visualize the costs, schedules, and actuals necessary for equipment maintenance in a calendar format - Wanting to know the optimal cycle for regular inspections and replacements based on accumulated data Features of FLiPS - Simple operability - Intuitive operation similar to Excel - Compatible with smartphones and tablets (partially) - Data management possible with fewer screen transitions - Hierarchical management of events - Multiple hierarchy settings available (to check information from various perspectives) - Simple hierarchy management (easy to set and switch) - Zoom in and out on the time axis - Management of event statuses - Recording of event details and attachment of related files - Graph generation function that can be created based on user-defined conditions.
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Applications/Examples of results
【Usage (Example)】 ■ Medium to long-term and annual planning ■ Maintenance record performance management ■ Budget vs. actual management ■ Progress management of plans ■ Spare parts management ■ Equipment ledger management ■ Data analysis
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Our company develops and sells a "Maintenance Management System" for managing and operating various plants, factories, and other facilities and assets. Currently, this system is undergoing significant evolution into one that incorporates IoT technologies, such as sensor information and input from tablet devices, as well as AI technologies like machine learning, featuring functions for failure prediction and automatic scheduling. Additionally, as part of the recent trend towards digital transformation (DX), there is a growing movement to digitize and automate manufacturing processes and research and development sites in factories to enhance operational efficiency. In line with this trend, our company provides a solution aimed at improving efficiency in research and development environments, known as the Laboratory Information Management System (LIMS), which includes features such as workflow management, data tracking, data management, data analysis, and integration of electronic lab notebooks.