Broken Tap Removal Tool 'ITRD' Processing Example 1
Introducing examples of machining when removing a broken spiral tap!
The "ITRD" is a tool designed for the quick removal of broken taps. Here, we present a machining example using a spiral tap. When a tap is twisted, the tap's land is wrapped around the internal thread, making it difficult to move even during removal, and it is less likely for fragments of the tap to come out during the process. 【Machining Conditions】 ■ Tap Size: SP M12X1.75 ■ Work Material: S50C ■ Tool Used: ITRD Dc8.5 ■ Rotational Speed: 450 min-1 ■ Feed Rate: 3 mm/min (Step 0.3 mm) *For more details, please refer to the PDF document or feel free to contact us.
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【Other Processing Conditions】 ■Processing Depth: 15mm ■Machine Used: MC BT40 Vertical ■Cutting Fluid: Water-soluble Cutting Oil, Dilution 20 times ■Internal Thread Accuracy: Gauge OK (after tapping) *For more details, please refer to the PDF document or feel free to contact us.
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For more details, please refer to the PDF document or feel free to contact us.
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Since our founding in 1923, the YAMAWA Group has been dedicated to researching and developing the highest quality cutting tools—such as taps, dies, and center drills—to meet the ever-evolving technological needs of the market. Guided by the founding spirit of contributing to the progress and development of Japan’s machinery industry, we continue to pursue excellence as specialists in cutting tools. YAMAWA products are trusted across a wide range of industries, from space exploration and aerospace to automotive, shipbuilding, machine tools, home appliances, and IT-related sectors—both in Japan and worldwide. Staying true to our philosophy of providing “Reliable Screw Threads”, we constantly refine our technology and quality management systems. As Japan’s first tap manufacturer to obtain ISO 9001 certification, we take pride in our heritage while striving to advance innovation and deliver cutting tools that support manufacturing around the world.