Surface protection of machinery: wear resistance, explosion-proof, rust prevention, and improved chemical resistance coatings.
A resin lining with protective performance superior to FRP and epoxy used for surface protection, and equipped with flexible followability.
In addition to the protective performance of FRP and epoxy used for resin lining aimed at surface protection of machinery, it enhances explosion resistance, abrasion resistance, impact resistance, and chemical resistance. In harsh environments where various deterioration factors such as severe wear on construction machinery bodies, buckets, and shovels, the vulnerability of hardened tools to cracking, corrosion from chemicals and salt in coastal areas, and thermal effects are compounded, applying a polyurea resin lining to the surface will continue to protect the base part for a long time. According to JIS standards, the paint wear test shows a coating loss of 3mg after testing, demonstrating significantly higher abrasion resistance compared to other lining materials, and it maintains stable strength outdoors for an extended period due to its high weather resistance. By applying polyurea coating to particularly deteriorated parts such as bulldozer buckets, shovel sections, conveyor systems, and agricultural tillage and cutting blades, an extension of the deterioration lifespan is expected. In practical applications on snowplow shovels, it has shown significant effects in abrasion resistance and resistance to calcium chloride, and in high-grade materials with excellent chemical resistance, it has long-term resistance to 50% sulfuric acid, protecting the substrate from corrosion factors (acids, alkalis, etc.).
basic information
The next-generation lining material "Polyurea" is a resin compound formed by the chemical reaction between isocyanates and polyamines. It is a resin lining material that possesses "strength" comparable to concrete and "flexibility" that allows it to follow the shape of the substrate without cracking. It can be applied as a surface protection material for various materials such as metal, wood, urethane, concrete, and stone. It excels in waterproofing, chemical resistance, heat resistance, and weather resistance, protecting the substrate from a wide range of deterioration factors. It also has high anti-corrosion performance and UV resistance. There are heated curing types, room temperature curing types, and hand-applied types, which cure in a matter of seconds to minutes. 【General Features of Polyurea】 ■ Follows cracks in the substrate and maintains waterproofing performance ■ Depending on the grade, elongation rates can exceed 400% ■ Protects the substrate for long periods even in environments where various deterioration factors are combined ■ Solvent-free with low environmental impact ■ 100% solid content with zero VOC emissions ■ High elasticity and flexibility ■ High solvent, acid, and corrosion resistance ■ Abrasion resistance
Price information
The application area and the grade of the coating material will vary, so please contact us for more information.
Delivery Time
Applications/Examples of results
- Snowplow shovel: Purpose: Calcium chloride resistance, abrasion resistance - Nuclear power plant tank: Purpose: Waterproof, corrosion resistance - Automotive factory water-related: Purpose: Waterproof, acid resistance, corrosion resistance - Pedestrian bridge: Purpose: Cushioning - Factory and parking lot floor: Purpose: Crack repair, corrosion resistance - Truck bed: Purpose: Abrasion resistance - Gas plant: Purpose: Prevent peeling - Hydraulic oil tank: Purpose: Oil-proof, anti-corrosion - Slate roof: Purpose: Waterproof, insulation, typhoon damage prevention - Deodorization tower: Purpose: Leakage prevention Many other achievements available 【Flame Retardant Grade Features】 - Flame retardant (JIS K 7201-2 Oxygen Index 30.7) - Flexibility at low temperatures 【Weather Resistance Grade Features】 - Excellent long-term rust prevention and UV resistance - High rust prevention, corrosion resistance, and UV resistance - Smooth and aesthetically pleasing finish - Applicable temperature range: -5℃ to 35℃ 【Chemical Resistance Grade Features】 - Improved acid and alkali resistance for metals and concrete - Very high solvent, acid, and corrosion resistance * While serving as a chemical protective layer, its elasticity and water tightness also provide waterproofing, rust prevention, and abrasion resistance with high chemical resistance.
