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Reduction of machining for metal parts using zinc die casting.

Significantly reduce additional processing for metal cast parts! No machining with zinc die casting! Palm-sized with an accuracy of 3/100 level.

Are you considering reducing costs associated with post-processing of metal cast parts by using zinc die casting to eliminate machining? Zinc die casting has a higher specific gravity compared to aluminum, resulting in a relatively increased weight. However, it has good fluidity during casting, allowing for excellent flow within the mold, enabling thin-walled designs and high-precision casting at a level of 3/100. This means that high-precision castings can be produced that do not require post-processing once removed from the mold. As a result, by leveraging the precision of casting, it becomes possible to significantly reduce costs by eliminating machining for products that previously required post-processing in aluminum die casting. Additionally, in some cases, such as sensor covers and other sheet metal products, eliminating welds has led to significant cost reductions depending on the size. Using zinc materials with lubricating properties for gears and sliding parts also allows for cost reductions through VAVE. 【Features】 ■ Good fluidity during casting, enabling precision casting ■ Proven applications in gear parts for camera and lens autofocus, movable parts in semiconductor mounting machines, and automotive components (such as seats) ■ Post-processing-free designs utilizing approximately 3/100 precision for palm-sized components ■ Safe alloys used in children's toy cars

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Applications/Examples of results

Proven results in camera and lens autofocus gear components, movable parts of semiconductor assembly machines, and automobiles (such as seats).

Cutting-free of metal parts using zinc die casting.

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