Cost reduction of small sheet metal with welding using zinc die casting.
By converting small sheet metal parts with welded joints to zinc die casting, it may be possible to eliminate welding!
By converting small sheet metal parts with welded joints to zinc die casting, it may be possible to eliminate welding! Zinc die casting has a higher specific gravity compared to aluminum, resulting in a relatively increased weight. However, it has good fluidity during casting, and the flowability within the mold during casting is also excellent, allowing for thin-walled designs and high-precision casting at a level of 3/100. This enables high-precision casting that does not require post-processing once removed from the mold. Even parts that are welded from sheet metal, such as sensor covers made of sheet metal, may become more cost-effective overall by switching to zinc die casting, despite the mold costs. Additionally, since it is die casting, it allows for integration of other parts, enabling innovative designs for component unification. **Features** - Excellent fluidity during casting, enabling precision casting - Proven applications in gear parts for camera and lens autofocus, movable parts for semiconductor mounting machines, and in automobiles (such as seats) - Post-processing free with a precision of about 3/100 for palm-sized parts - A safe alloy used in children's toy cars
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Applications/Examples of results
Camera and lens autofocus gear components, movable parts of semiconductor mounting machines, and proven experience in automobiles (such as seats).