[Case Study] In-house Development and External Sales of Automated Machines
Providing a consistent quality assurance system from molding to assembly! Also supporting external sales of standalone automatic machines.
We would like to introduce a case where we designed and developed an automatic assembly, processing, and inspection line from scratch to optimize production equipment. In building a dedicated line for stable mass production of molded products, we faced the challenge that general equipment manufacturers lacked the know-how for molding. In response, we presented "conceptual diagrams and ladder diagrams" from the planning stage and designed and developed the automatic assembly, processing, and inspection line itself, which is linked to the molding machine, from scratch. [Case Overview] ■ Challenges Faced: General equipment manufacturers lack molding know-how in building dedicated lines. ■ Solution: Designed and developed an automatic assembly, processing, and inspection line linked to the molding machine from scratch. ■ Value Created: Established a consistent quality assurance system from molding to assembly and developed a unique support system that also accommodates the external sales of standalone automatic machines. *For more details, please download the PDF or feel free to contact us.
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**About Yoshida Techno Works** We are the world's first manufacturer to commercialize in-mold transfer molding, which utilizes plastic molding and decoration technology cultivated through cosmetic container manufacturing, allowing for simultaneous molding and transfer decoration. **Key Technologies** - Double in-mold molding that performs simultaneous decoration on both sides of the product - Hybrid molding that combines sheet inserts with in-mold techniques - Glass insert in-mold (GIM) molding that inserts reinforced glass into the mold, allowing for integrated molding of resin frames and decoration - Two-color in-mold molding that combines rotational two-color molding with in-mold transfer - Composite technology that integrates metal (such as SUS sheet metal and nuts) with in-mold molding - Real material (natural wood, fabric, synthetic leather, etc.) insert molding - Out-mold deep drawing decoration method (VSS) compatible with metal, glass, and resin