Solve the variety of collaboration project products and short delivery times with mass-produced items plus inkjet printing.
Combining the strengths of mass production of base products with inkjet printing. Achieving zero user complaints and short delivery times simultaneously.
The collaboration project for the heating device required a small lot, diverse variety, and short delivery times. Due to frequent user complaints from another manufacturer, there was a demand for both quality and supply stability. Leveraging the strength of mass-producing the base product, we combined inkjet printing and painting processes on the base to accommodate a variety of products with short lead times. We eliminated the user complaints that were prevalent with another manufacturer and established a supply chain capable of short delivery times. By designing processes to minimize the lead time for switching product varieties, we achieved stable supply of exterior parts necessary for small-lot production of collaboration and limited edition products.
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【Main Technologies and Manufacturing Methods】 - Combination production method of inkjet printing (outsourcing collaboration) and base mass-produced products - Process design to minimize lead time for variety switching
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Applications/Examples of results
【Target Industries】 Heating devices (electronic cigarettes), smartphone-related 【Target Application Examples】 - Collaborative products and limited editions - Exterior parts requiring small-batch production of various types 【Achievements】 Elimination of user complaints. Establishment of a short lead-time supply chain.
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**About Yoshida Techno Works** We are the world's first manufacturer to commercialize in-mold transfer molding, which utilizes plastic molding and decoration technology cultivated through cosmetic container manufacturing, allowing for simultaneous molding and transfer decoration. **Key Technologies** - Double in-mold molding that performs simultaneous decoration on both sides of the product - Hybrid molding that combines sheet inserts with in-mold techniques - Glass insert in-mold (GIM) molding that inserts reinforced glass into the mold, allowing for integrated molding of resin frames and decoration - Two-color in-mold molding that combines rotational two-color molding with in-mold transfer - Composite technology that integrates metal (such as SUS sheet metal and nuts) with in-mold molding - Real material (natural wood, fabric, synthetic leather, etc.) insert molding - Out-mold deep drawing decoration method (VSS) compatible with metal, glass, and resin