Improvement of lead time through reduction of processing man-hours! Introduction of high-speed cutting machine Joker.
Accelerate and in-house cutting processing. Joker significantly streamlines the processing man-hours for mass-produced products with a short-term setup.
In the mass production of optical products such as cover lenses, the cutting labor time for post-processing can become a bottleneck in the manufacturing lead time. Yoshida Techno Works has introduced a high-speed cutting machine (Joker) dedicated to resin products, achieving a quick startup. Compared to conventional general-purpose machining equipment, it significantly improves cutting speed and establishes a consistent production system with the molding line. This allows for the reduction of processing labor time and the rationalization of manufacturing lead time, thereby establishing a stable supply system for mass-produced products. We have also accumulated in-house know-how for setting up tools and conditions to maintain cutting precision while keeping up with mass production pace, supporting a quick transition to mass production during the launch of new models.
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- Startup of high-speed cutting processing for BC7/VG4 cover lenses for Fujimitsu Resin/Rhythm Shoei - Reduction of outsourcing costs and shortening of lead times through in-house cutting processing - Establishment of mass production system for precision cutting processing for optical products
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**About Yoshida Techno Works** We are the world's first manufacturer to commercialize in-mold transfer molding, which utilizes plastic molding and decoration technology cultivated through cosmetic container manufacturing, allowing for simultaneous molding and transfer decoration. **Key Technologies** - Double in-mold molding that performs simultaneous decoration on both sides of the product - Hybrid molding that combines sheet inserts with in-mold techniques - Glass insert in-mold (GIM) molding that inserts reinforced glass into the mold, allowing for integrated molding of resin frames and decoration - Two-color in-mold molding that combines rotational two-color molding with in-mold transfer - Composite technology that integrates metal (such as SUS sheet metal and nuts) with in-mold molding - Real material (natural wood, fabric, synthetic leather, etc.) insert molding - Out-mold deep drawing decoration method (VSS) compatible with metal, glass, and resin