Prevent mass production troubles from the design stage with DFM support! Reduce manufacturing costs.
Preventing "designs that cannot be produced" in advance. Significantly improving the success rate of transitioning to mass production through DFM reviews.
If manufacturability is not considered during the design phase of product development, issues such as "shapes that cannot be molded," "structures prone to decoration defects," and "costs exceeding expectations" may arise during the transition from prototype to mass production, leading to significant design changes and development delays. At Yoshida Techno Works, DFM (Design for Manufacturability) engineers participate from the customer's design phase to support design optimization from the perspectives of moldability, decoration transfer accuracy, mold costs, mass production costs, and quality risks. Through simulations using flow analysis and cooling analysis, we predict and address molding issues before mold fabrication.
basic information
【Main Technologies and Methods】 - DFM review of moldability, decorative transferability, undercut, wall thickness uniformity, gate position, and deformation prediction - Simulation before mold production using flow analysis and cooling analysis - Participation from conceptual design to detailed design phase - Provision of DFM report, recommended design changes, and estimated mold costs
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Applications/Examples of results
【Target Industries】 Electronic devices, automotive components, industrial equipment 【Examples of Target Applications】 - DFM review support for the design of resin molded products in electronic devices, automotive components, and industrial equipment - Pre-confirmation of molding defect risks and proposal of countermeasures through simulation before mold production - Support for trouble prevention during mass production transition through manufacturability reviews from the conceptual design stage For more details, please contact us.
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**About Yoshida Techno Works** We are the world's first manufacturer to commercialize in-mold transfer molding, which utilizes plastic molding and decoration technology cultivated through cosmetic container manufacturing, allowing for simultaneous molding and transfer decoration. **Key Technologies** - Double in-mold molding that performs simultaneous decoration on both sides of the product - Hybrid molding that combines sheet inserts with in-mold techniques - Glass insert in-mold (GIM) molding that inserts reinforced glass into the mold, allowing for integrated molding of resin frames and decoration - Two-color in-mold molding that combines rotational two-color molding with in-mold transfer - Composite technology that integrates metal (such as SUS sheet metal and nuts) with in-mold molding - Real material (natural wood, fabric, synthetic leather, etc.) insert molding - Out-mold deep drawing decoration method (VSS) compatible with metal, glass, and resin