Fine ceramics silicon nitride (Si3N4) processing
Silicon nitride (Si3N4) is the most heat shock resistant among fine ceramics and is a highly tough material that maintains its strength even at high temperatures.
Our company specializes in the sale of ceramic processed products and the processing of ceramic materials supplied by customers (processing is generally outsourced). Based on the drawings provided by customers, we handle material selection, procurement, machining, and firing, supplying parts and components for heat resistance, wear resistance, corrosion resistance, electrical insulation, and more to customers across various manufacturing industries. We also offer processing of ceramic materials supplied by customers. Key features are as follows: - We handle a wide range of ceramics, allowing us to supply most materials. - With various machines such as machining centers, NC lathes, and polishing machines, we can produce most shapes. - We can accommodate production quantities ranging from one piece to ten thousand pieces. - We understand the characteristics of various ceramics and can select the optimal material based on requirements. Fine ceramics include: - Those with excellent heat resistance - Those with excellent wear resistance - Those with excellent chemical resistance - Those with excellent electrical insulation - Those with excellent thermal conductivity Each has different characteristics, so it is important to select materials according to the necessary properties. If you provide us with information such as required properties like heat resistance temperature, usage environment, and application, we will select the material and provide relevant documentation.
basic information
Fine ceramics are classified into two types: - Engineering ceramics - Machinable ceramics. Engineering ceramics are processed by cutting and then sintered, and after sintering, they can only be ground or polished, offering excellent wear resistance. Machinable ceramics, on the other hand, are not sintered after cutting, allowing them to be machined multiple times like general resins or metals. However, they are harder and more brittle compared to general resins or metals, making them less machinable and resulting in longer processing times. Examples of engineering ceramics include: - Alumina (Al2O3) - Silicon nitride (Si3N4) - Zirconia (ZrO2) - Silicon carbide (SiC) - Aluminum nitride (AlN, engineering type) - Mullite - Cordierite - Steatite - Porous ceramics Examples of machinable ceramics include: - Hotver - Maselite - Macor - Shapal M Soft (aluminum nitride, machinable type) - Boron nitride (BN, boron nitride) - MicaLex MM400 (MicaLex M-31)
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Applications/Examples of results
Fine ceramics are used as components in various manufacturing industries, including machine parts and electrical insulation parts. Specific examples of their use include the following: - Semiconductor manufacturing equipment parts - LCD manufacturing equipment parts - Vacuum equipment parts - Medical machine parts - Welding jigs - Bearings
Detailed information
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Engineering ceramics processed products. It is a processed product of engineering ceramics.
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Machinable ceramic processed products. It is a machinable ceramic processed product.
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Silicon nitride (Si3N4) processed products. These are silicon nitride (Si3N4) processed products.
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Silicon carbide (SiC) processed products. It is a silicon carbide (SiC) processed product.
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Hotobele processed products. These are Hotobele processed products.
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Maserite processed products. These are Maserite processed products.
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Makor processed products. These are Makor processed products.
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Boron nitride (BN) processed products. These are boron nitride (BN) processed products.
