Fine ceramics aluminum nitride (AlN) processing
Aluminum nitride (AlN) has the highest thermal conductivity among fine ceramics, excellent thermal radiation properties, and high insulation characteristics.
Our company specializes in the sale of ceramic processed products and the processing of ceramic materials supplied by customers (processing is generally outsourced). Based on the drawings provided by customers, we handle material selection, material procurement, machining, and firing, supplying parts and materials for heat resistance, wear resistance, corrosion resistance, electrical insulation, and more to customers across various manufacturing industries. We also offer processing of ceramic materials supplied by customers. The features are as follows: - We handle a wide range of ceramics, allowing us to supply most materials. - Using various machines such as machining centers, NC lathes, and polishing machines, we can manufacture most shapes. - We can accommodate production quantities ranging from one piece to ten thousand pieces. - We understand the characteristics of various ceramics and can select the optimal materials according to requirements. Fine ceramics have different characteristics, including: - Excellent heat resistance - Excellent wear resistance - Excellent chemical resistance - Excellent electrical insulation - Excellent thermal conductivity Therefore, it is important to select materials based on the necessary characteristics. If you provide us with information such as required properties like heat resistance temperature, usage environment, and application, we will select the materials and provide relevant documentation.
basic information
Fine ceramics are classified into two types: - Engineering ceramics - Machinable ceramics. Engineering ceramics are processed by cutting and then sintered, and after sintering, they can only be ground or polished, exhibiting excellent wear resistance. Machinable ceramics, on the other hand, are not sintered after cutting, allowing for repeated machining similar to general resins and metals. However, they are harder and more brittle than general resins and metals, making them difficult to process and resulting in longer processing times. Examples of engineering ceramics include: - Alumina (Al2O3) - Silicon nitride (Si3N4) - Zirconia (ZrO2) - Silicon carbide (SiC) - Aluminum nitride (AlN, engineering type) - Mullite - Cordierite - Steatite - Porous ceramics Examples of machinable ceramics include: - Hotver - Maselite - Macor - Shapal M Soft (Aluminum nitride, machinable type) - Boron nitride (BN, boron nitride) - MicaLex MM400 (MicaLex M-31)
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Applications/Examples of results
Fine ceramics are used as components in various manufacturing industries, including machine parts and electrical insulation parts. Specific examples of their use include the following: - Semiconductor manufacturing equipment parts - LCD manufacturing equipment parts - Vacuum equipment parts - Medical machine parts - Welding jigs - Bearings
Detailed information
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Engineering ceramics processed products. It is a processed product of engineering ceramics.
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Machinable ceramic processed products. It is machinable ceramic processed products.
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Silicon nitride (Si3N4) processed products. These are silicon nitride (Si3N4) processed products.
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Silicon carbide (SiC) processed products. It is a silicon carbide (SiC) processed product.
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Hotobere processed products. These are Hotobere processed products.
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Maserite processed products. These are Maserite processed products.
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Makor processed products. These are Makor processed products.
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Boron nitride (BN) processed products. It is a boron nitride (BN) processed product.
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Our company is a manufacturer specializing in the processing of resins, ceramics, and insulation materials. We receive drawings from customers, procure materials either in-house or supplied by customers, and use machining centers, NC lathes, and other machine tools to process various resins, ceramics, and insulation materials, producing components for the manufacturing industry, such as machine parts and electrical insulation parts. The main features are as follows: 1. While we handle a wide range of resins, ceramics, and insulation materials, we particularly excel in processing materials that are difficult to work with, such as: (1) Composite materials of resin with glass fiber or carbon fiber (FRP, GFRP, CFRP) (2) Insulation and heat-resistant materials (rigid insulation boards primarily made from glass fiber, cement, mica, etc.) (3) Ceramics (4) Carbon 2. Since we deal with a wide range of resins, ceramics, and insulation materials, we can supply most materials. 3. With various machines such as machining centers, NC lathes, grinders, and gear cutting machines, we can manufacture most shapes. 4. We can accommodate production quantities ranging from one piece to 50,000 pieces. 5. We keep a stock of materials, allowing for short lead times. 6. We understand the characteristics of various resins, ceramics, and insulation materials, enabling us to select the optimal material according to requirements. 7. We can ship nationwide.