日之出水道機器株式会社 メカニカルスティッチ部 Official site

Casting crack "Mechanical method" 3D prototype metal crack repair casting break

Repair metal cracks without applying heat! There’s no need to worry about using fire on-site or the base material being damaged by welding heat! Please feel free to consult us.

The "MS Method (Mechanical Stitch)" is a groundbreaking repair technique (Mechanical Stitching Method) that addresses metal cracks using mechanical methods. Unlike welding repairs that involve heat curing, this method does not apply any heat, thus preventing "thermal distortion." It does not generate residual stress in other areas, preventing secondary damage such as new cracks. 【Features】 ■ No hardening or residual stress due to heat ■ Elimination of secondary damage ■ Maintenance of stable quality → It is an integrated system repair using jigs, etc. → Accumulation of know-how, experience, and track record ■ Completion of construction in a short period → It does not significantly reduce the operational rate of equipment ■ Advantages in safety and environmental aspects → Since no fire is used, there is no impact on the operational rate of other equipment or the environment For more details, please contact us or download the catalog.

basic information

【Lineup】 ○ S Bolt → Ensures airtightness and removes cracks → Thoughtfully designed screw structure achieves the pull-out force of the base material ○ T Bolt → Prevents MS reinforcement plate from pulling out and patch repairs → Unique tapered section enhances airtightness and prevents loosening ○ MS Reinforcement Plate → Reinforces and restores repair areas → Suppresses the force that tries to spread cracks and strongly reinforces the base material ○ MS Bolt Hole Repair Insert → Female thread part for reinforcing damaged bolt holes ・ HS Type Insert: When there are no cracks around the bolt hole ・ HF Type Insert: When there are cracks around the bolt hole ● For more details, please contact us or download the catalog.

Price range

Delivery Time

Applications/Examples of results

<Achievements in Cement Plant Equipment> - Gearbox casing - Support roller - Kiln tire - Cement mill cover - Cement mill body - Girth gear <Achievements in Power Generation Equipment> - Steam turbine casing - Gas turbine casing - Pump casing - Boiler - Internal combustion engine crankcase <Achievements in Marine Related Equipment> - Crankcase - Freshwater cooler - Housing - Intake and exhaust pipes - Air cooler bolt holes <Achievements in Steelmaking and Iron and Steel Related Equipment> - Forging press frame - Cutting machine - CRG - Cooling tower blades <Achievements in General Industrial Machinery> - Motor pedestal - Casting equipment - Press machine frame - Press machine crown - Bolster - Slide - Upright - Vibrating screen - Feeder - Connecting rod - Press bed - Injection molding machine link housing <Others> - Casting prototypes - Aluminum prototypes - Casting foundry - Foundry - Industrial machinery parts manufacturing - Injection molding machine mold fixing bolt holes - Platen - Piano soundboard - Casing bolt holes - Exhaust pipe bolts For any other inquiries, please contact us.

Related Videos

MS Method Case Study Collection Set

TECHNICAL

Proposal for Shortening Prototype Lead Time Using 3D Printing

PRODUCT

MS Insert Operating Manual and Construction Procedure Manual

PRODUCT

Mechanical stitch metal repair method without heat application 'MS Method'

TECHNICAL

Bolt hole repair insert "MS Insert"

PRODUCT

Overview of Hinode Waterway Machinery Company

COMPANY

Recommended products

Distributors

The mechanical stitch metal crack repair technology is a method (mechanical stitch method) that physically repairs metal cracks using special bolts and reinforcement plates, and since it does not apply heat to the repair area, it does not cause thermal distortion in the crack repair (mechanical stitch method). In addition to metal crack repair, it also has the technology to regenerate damaged screw threads using repair inserts. Furthermore, since repairs can be conducted on-site, it allows for reduced construction time and cost savings.