High-reliability automatic inspection platform for precision parts
Creating new standards for quality assurance. Establishing an inspection environment that accurately records and tracks fine dimensions and surface anomalies.
"Significantly improve process reliability by presenting quality standards in numerical form." This inspection equipment is ideal for products that require strict standards, such as microchips, medical devices, and optical products. By combining advanced measuring instruments with image analysis, it quantitatively evaluates dimensions, shapes, and surface conditions. The preservation of inspection logs also contributes to improved traceability and process enhancement. ■ Three-dimensional measuring instrument High-density measurement of precision-required machined parts. ■ Surface roughness measuring instrument Numerical management of changes in the condition of the machined surface. ■ Optical inspection device Stable detection of fine anomalies through image processing. ■ Laser measuring instrument Achieves high repeatability and precision measurements even on high-speed lines.
basic information
■High-Precision Measurement It contributes to improving product quality by accurately measuring fine dimensions and surface conditions. ■Efficiency through Automation The automatic inspection function enables a reduction in inspection time and minimizes human errors. ■Ensuring Consistency Even with repeated measurements, there is little variation in results, allowing for stable quality control. ■Non-Destructive Testing It allows for inspection without damaging the product, thus reducing costs and preventing product loss. ■Data Management and Analysis By digitizing measurement results, it facilitates the accumulation and analysis of data, aiding in identifying areas for improvement and ensuring traceability. ■Diverse Inspection Targets It can inspect complex shapes and fine structures, accommodating a variety of products. These advantages significantly contribute to improving quality and efficiency in manufacturing processes through precision machining inspection equipment. *Due to labor shortages and the need to reduce labor costs, more companies are considering the introduction of automated machines. We also provide peripheral equipment, and our employees take responsibility for everything from design to processing, assembly, electrical control, and installation at the delivery site. We will closely align with your needs and provide clear proposals. Please feel free to consult with us.
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Model number/Brand name
SANADA
Applications/Examples of results
Delivery achievements and many others ■ Deformation material feeding device using 3D vision and 6-axis robot ■ Product feeding line using collaborative robots ■ Copper foil image processing installation ■ Image inspection device for dirt on cosmetic puffs ■ Image inspection using a fist robot ■ 4L can brake oil quantitative filling machine ■ Sodium hypochlorite load cell filling machine ■ Fragrance aluminum pouch quantitative filling machine ■ Electronic component assembly machine (adhesive assembly of 3 parts at a speed of 1.2 seconds per part) ■ Production equipment for table tennis rackets ■ Development and manufacturing of blower-less heat sinks for Shinkansen ■ Manufacturing line for touch panels for smartphones ■ Copper wire winding machine for EV motors ■ Automotive parts alignment transport device ■ Aluminum shutter assembly machine ■ Processing and assembly machines for housing materials and many others ■ Laser printing device for electronic components ■ Printing system using IJP ■ Printing device for tennis racket strings ■ Automatic manufacturing device for false eyelashes ■ Device for feeding aluminum pouch products into paper containers ■ Automatic manufacturing device for wigs ■ Defect inspection device for gas pipe circumferential welding ■ Cutting machine using diamond saw ■ Liquid filling machine *For more details, please download the PDF or feel free to contact us.
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At our company, we continue to challenge ourselves to achieve speedy and stable quality through integrated production in-house, including design, manufacturing, assembly, and electrical control for automated machine production. ■ Specification Meetings and Machine Design 【Proposing Clearly in Line with Customer Requests】 We listen to what kind of automation our customers want to achieve and provide optimal proposals based on our experience and technology. ■ Electrical and Control 【Realizing Movements According to Customer Wishes】 Considering ease of use, we design sequence programs and touch panels. By designing and manufacturing control panels in-house, we can also accommodate specification changes. ■ Parts Manufacturing 【Advantages of In-House Parts Production】 By manufacturing parts in our own factory, we thoroughly manage quality, cost, and delivery time. We can respond quickly to sudden design changes and issues during assembly. ■ Assembly and On-Site Installation 【Assembly and Adjustment by Skilled Employees】 Using 3D assembly drawings allows for more accurate assembly and adjustment. We can handle equipment on the scale of 4m x 20m and take responsibility for installation and operation confirmation at the delivery site. ・We also have video introductions available on YouTube.