[Case Study] Nozzle Switching
We will introduce a case where switching nozzles successfully reduced costs by approximately 15 million yen annually!
We would like to introduce a case where the "FloMax Nozzle Lance" was switched at a thermal power plant. At this location, the high frequency of nozzle maintenance was a problem, and two workers were performing the dangerous task of removing dried slurry that had accumulated on the nozzles for up to three hours every day. After the introduction, we successfully reduced costs by approximately 15 million yen annually due to a decrease in the consumption of compressor air used for injecting lime slurry. [Case Overview] ■Challenges - We wanted to reduce the use of expensive compressor air and the maintenance frequency of the spray dryer absorption system. - We were performing the dangerous task of removing dried slurry that had accumulated on the nozzles every day. *For more details, please refer to the PDF document or feel free to contact us.
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**Effects** - Reduced consumption of compressor air used during the injection of lime slurry. - The 200HP compressor previously used in the system is no longer needed. - Annual cost savings of approximately 9.8 million yen. - When considering the annual maintenance cost of nozzles, which is about 6.13 million yen, a total cost reduction of approximately 15 million yen has been achieved. - Issues related to the safety of maintenance workers have been resolved. - Energy usage has also significantly decreased. *For more details, please refer to the PDF document or feel free to contact us.*
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For more details, please refer to the PDF document or feel free to contact us.
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Spraying Systems, a global brand of spray nozzles, offers a variety of nozzles tailored to different applications based on a track record of over 90,000 items. - Please feel free to consult us about spray technology, including spray nozzles, humidifiers, cleaning machines, coating devices, dust prevention, cooling, and lubrication. - We have established "Technical Test Rooms" at five locations nationwide. By physically handling the nozzles and conducting spray tests under various conditions, you can select the spray nozzle that truly meets your needs. - We offer over 20,000 standard products, providing the optimal nozzles for applications across all industries. - We also accept orders for custom specifications and system design and construction, starting from one unit. - ISO 9001 and ISO 14001 certified (Yokaichiba Factory). - Application examples: jet cleaning, high-pressure cleaning, spraying, watering, humidifying, coating, etching, developing, water film thin film, static electricity prevention, humidity control, dust prevention, dust suppression, peeling, wastewater treatment, defoaming, deodorizing, adhesives, release agents, scale removal, surface treatment, rust prevention, ear cutting, cutting, molding, cultivation, pre-treatment for painting, air blowing, oiling, reactions, granulation, fire prevention, cooling. For inquiries about spraying nozzles, please contact us here.