Induction Heating Jacket Roll - Energy Saving Case Study
Achieve up to 60% energy savings by using the induction heating jacket roll!
The induction heating jacket roll operates without the need for piping, boilers, or circulation pumps, achieving operation with minimal energy. By eliminating heat loss from piping and the energy consumption of circulation pumps, we have received reports of achieving 60% energy savings compared to oil rolls. (Based on our company's case studies) 【Reduced energy consumption (compared to oil rolls)】 ■ Heat loss energy from piping for heat medium supply ■ Heat loss energy from the boiler itself ■ Heat efficiency loss of the boiler ■ Energy consumption of circulation pumps for oil supply Please feel free to contact us for more details.
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**Main Examples of Running Cost Reduction** **Comparison with Oil Roll (1)** - Roll Dimensions: Φ200x2400mm - Application: Film Stretching - Liquid Temperature: 130℃ - Heat Source: Electric Heater - Pump Power: 3.8kW - Piping Loss: 0.4kW - Total Wasted Energy: 5.0kW → "Annual Savings of ¥695,000 by Converting to Induction Heating Jacket Roll" **Comparison with Oil Roll (2)** - Roll Dimensions: Φ300x1800mm - Application: Film Lamination - Liquid Temperature: 160℃ - Heat Source: Electric Heater - Pump Power: 2.8kW - Piping Loss: 0.5kW - Total Wasted Energy: 3.9kW → "Annual Savings of ¥545,000 by Converting to Induction Heating Jacket Roll" *For more details, please feel free to contact us.*
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Tokuden Co., Ltd. is a company engaged in the development, manufacturing, and sales of induction heating jacket rolls, special reactors and transformers, medium-frequency induction heating devices, superheated steam generators (UPSS), temperature control equipment, and other devices that combine electromagnetic induction and isothermal technology, as well as electromagnetic induction equipment. Since its establishment, the company has contributed to the development of industrial technology in line with the times while maintaining independent management. The fundamental philosophy of the company's management is to always cherish the spirit of creativity and to fulfill its technical contribution to the advanced technology industrial society by creating better products. Therefore, Tokuden adopts a basic management stance of small-lot, diverse order production, and is equipped with the capability to carry out consistent production activities from product design planning to meet the specifications of individual customers.