Significantly reduce drying and degreasing time with superheated steam.
Compared to the conventional drying and degreasing time using hot air, there are records of reductions to 1/10! This contributes to increased productivity by shortening processing time.
"Are you having trouble with the drying and degreasing process?" - "Do you want to shorten processing time?" - "Do you want to reduce the number of work processes?" - "Do you want to perform heat treatment with precise temperature control?" - "Do you want to prevent oxidation of the target object (de-nitrification)?" Superheated steam has heat transfer and drying capabilities several times greater than hot air, allowing for heat treatment that suppresses oxidation of the workpiece in a low-oxygen environment. The "Superheated Steam Generation Device UPSS" can generate superheated steam at temperatures from 200°C to a maximum of 1200°C with precise temperature control of ±1°C. It is an electric, energy-saving, environmentally friendly device that generates superheated steam from water with just one unit. We can also accommodate requests for large-capacity steam generation. ★ Please feel free to contact us. Kyoto Sales Office: 075-581-5691 Kanto Branch: 045-475-5120
basic information
【Specifications (UPSS W Series High-Temperature Type)】 ○ Model: UPSS-W05H / UPSS-W20H / UPSS-W60H ○ Steam Generation: From 5kg/h to the desired steam amount, please consult us. * Large models of 5 tons/hr can also be manufactured. ○ Steam Pressure: 0.1–0.3MPa ○ Steam Temperature: 200–up to 1200℃ ○ Input Power Supply: Three-phase 50/60Hz 200/220V ○ Input Current: 30A / 100A / 280A ○ Heating Capacity: 6kW / 23kW / 69kW ○ Startup Time: Approximately 20 minutes (up to 700℃) ○ Efficiency: - / 95% or more / 95% or more ○ Structural Standards: Simple Boiler and other structural standards ○ Main Body Dimensions UPSS-W05H: W700×D1000×H1100mm UPSS-W20H: W800×D1350×H1100mm UPSS-W60H: W1050×D1400×H1425mm ○ Approximate Weight: 450kg / 650kg / 1000kg
Price information
For more details, please contact us.
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Applications/Examples of results
【Examples of Use】 〇 Ceramic binder removal ⇒ Improved productivity and shortened development cycle due to reduced binder removal time. 〇 Degreasing and drying of machine parts ⇒ Degreasing and drying can be done quickly without oxidation. ○ Cleaning of molds ⇒ Cleaning of rubber and resin adhered to the surface of molds for resin molding. High temperature in a low oxygen environment allows for cleaning through melting or sublimation of the resin. ○ Waste volume reduction and carbonization treatment ○ Sterilization and disinfection treatment ⇒ Sterilization and disinfection of medical instruments, food, and food containers using high-temperature steam. ○ Fiber recycling of fiber-reinforced plastics ○ Reflow treatment of tin plating ⇒ Reduction of whisker phenomenon, stress relief, and prevention of oxidation. ○ Heat treatment, surface modification, and melting of metals ○ Baking of food ⇒ It is also possible to create a browning effect on food. ○ Drying of powders, metals, and coatings There are many other applications as well.
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Tokuden Co., Ltd. is a company engaged in the development, manufacturing, and sales of induction heating jacket rolls, special reactors and transformers, medium-frequency induction heating devices, superheated steam generators (UPSS), temperature control equipment, and other devices that combine electromagnetic induction and isothermal technology, as well as electromagnetic induction equipment. Since its establishment, the company has contributed to the development of industrial technology in line with the times while maintaining independent management. The fundamental philosophy of the company's management is to always cherish the spirit of creativity and to fulfill its technical contribution to the advanced technology industrial society by creating better products. Therefore, Tokuden adopts a basic management stance of small-lot, diverse order production, and is equipped with the capability to carry out consistent production activities from product design planning to meet the specifications of individual customers.