[Case Study of Solutions] Reducing the Maintenance Frequency of Mist Collectors!
Achieving a reduction in man-hours due to the extension of maintenance cycles, a decrease in mist leakage outside the processing machine, and improvement of mist within the factory!
【Proposed Solutions】 ■Conventional Methods ・Using filter-type mist collectors ・Using cyclone-type mist collectors ■Issues ・Frequent maintenance required for mist collectors ・Oil mist disperses, causing slippery factory floors ■Ideal Condition ・Oil mist is effectively collected and does not disperse within the factory ・Longer maintenance cycles with reduced labor ■Our Proposal ・Install the GME series mist collectors with longer maintenance cycles ・Recalculate the required airflow for each processing machine and survey the current airflow ■Benefits ・Reduction in labor due to extended maintenance cycles ・Decrease in mist leakage outside processing machines by maintaining airflow +α Achieve significant energy savings (※Models equipped with energy-saving mode) ※For more details, please refer to the related product catalog or feel free to contact us.
basic information
This is a case that is possible precisely because Apiste is involved in both environmental improvement and temperature control/air conditioning. Apiste specializes not only in mist collectors but also in dust collectors and air conditioning units, making us adept at mist and dust countermeasures, as well as protecting equipment and workers. We will propose the most suitable improvement methods for each site, so please feel free to contact us. *For more details, please refer to the PDF materials or feel free to contact us.*
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Applications/Examples of results
For more details, please refer to the PDF document or feel free to contact us.
Detailed information
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[Improvement Case] The catalog for the GME-S series mist collector, which does not accumulate cut glass or abrasive particles internally with its "One-Way Flow" system, is now available!
This is a case study from a grinding factory made possible by Apiste, which specializes in both environmental improvement and air conditioning/temperature control. Traditionally, even with the installation of mist collectors, filters would quickly become clogged, leading to mist spreading throughout the factory. 【Proposed Solution Case】 ■ Traditional Method - Use of filter-type mist collectors ■ Issues - The filters of the mist collectors quickly clog due to the suction of oil mist mixed with chips and abrasives. - Frequent maintenance of the mist collectors is required. - Oil mist disperses, causing odors and haze. ■ Ideal Condition - Mist collectors do not clog even when sucking in oil mist mixed with chips and abrasives. - Oil mist is effectively collected and does not disperse within the factory. - Longer maintenance cycles with reduced labor. ■ Apiste's Proposal - Installation of the GME-S series mist collector, which employs a "one-way flow method" that does not accumulate chips and abrasives internally, allowing for longer maintenance cycles. ■ Benefits - Reduction in labor due to extended maintenance cycles. - Improvement in the environment due to decreased mist leakage outside the processing machines.
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[Case Study of Solution Proposal] A mist collector that can continue to capture oil mist mixed with solid particles! The secret to preventing clogs inside is the "one-way flow system."
This is a case study from a polishing factory that can be proposed by Apiste, which specializes in both environmental improvement and air conditioning/temperature control. Traditionally, even with the installation of mist collectors, they would quickly become clogged, allowing mist to spread throughout the factory. 【Solution Proposal Case】 ■ Traditional Method - Use of filter-type mist collectors ■ Issues - Mist collectors clog quickly due to the suction of oil mist mixed with solid particles - Frequent maintenance of mist collectors is required - Oil mist disperses, causing odor and haze ■ Ideal Condition - Mist collectors do not clog even when sucking in oil mist mixed with solid particles - Oil mist is effectively collected and does not disperse within the factory - Longer maintenance cycles with reduced labor ■ Apiste's Proposal - Installation of the GME-S series mist collector with a "one-way flow system" that allows for smooth discharge of solid particles and has a longer maintenance cycle ■ Benefits - Reduction in labor due to extended maintenance cycles - Improved environment due to decreased mist leakage outside of processing machines
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[Long-term exchange not required] We are currently publishing a catalog for the smoke catch filter that solves the issue of mist leaking from the mist collector exhaust section!
Depending on the type of oil, even with the installation of a mist collector, mist may leak from the exhaust section, and generally, an after-filter is added to address this. However, depending on the type of after-filter, immediate replacement may be necessary. We have developed a smoke catch filter that does not require replacement for a long period to continuously handle the generated oil mist. 【Solution Proposal Example】 ■ Conventional Method - Use of a mist collector ■ Issues - Mist leaks from the exhaust section despite the installation of the mist collector - Tried installing a filter, but it needs to be replaced quickly, incurring costs and labor ■ Ideal Condition - No mist leaks from the exhaust section of the mist collector - Long maintenance cycle with minimal labor ■ Apiste's Proposal - Install a mist collector with a long maintenance cycle, the GME series, and SCF filter ■ Benefits - Elimination of mist leakage from the exhaust section - Reduction of labor due to extended maintenance cycles - Decreased mist leakage outside the processing machine due to maintained airflow + Additional significant energy savings (for models equipped with energy-saving mode)
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[Case Study of Solution Proposal] Resolved the issue of mist leaking from the mist collector exhaust! Installed a smoke catch filter that does not require replacement for a long time, achieving environmental improvement without increasing labor.
Depending on the type of oil, even with the installation of a mist collector, mist may leak from the exhaust section, and generally, an after-filter is added to address this issue. However, depending on the type of after-filter, immediate replacement may be necessary. To continuously manage the generated oil mist, we have developed a smoke catch filter that does not require replacement for an extended period. 【Proposed Solution Example】 ■ Conventional Method - Use of a mist collector ■ Issues - Mist leaks from the exhaust section despite the installation of a mist collector - Filters need to be replaced immediately upon installation, incurring costs and labor ■ Ideal Condition - No mist leakage from the exhaust section of the mist collector - Longer maintenance cycle with reduced labor ■ Apiste's Proposal - Installation of a mist collector with a long maintenance cycle, the GME series, and SCF filter ■ Benefits - Elimination of mist leakage from the exhaust section - Reduction in labor due to extended maintenance cycles - Decrease in mist leakage outside the processing machine due to maintained airflow + Additional significant energy savings (for models equipped with energy-saving mode)
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[Case Study of Solution Proposal] Reducing the maintenance frequency of mist collectors while improving the mist environment! A catalog with a simple explanation in 6 pages of manga is now available!
We are currently publishing a catalog that introduces examples made possible by Apiste, which specializes in both environmental improvement and air conditioning/temperature control. It's a waste if the mist collector is installed but cannot perform at its best due to maintenance issues. This can also lead to dirt and reduced efficiency in air conditioning systems. 【Solution Proposal Examples】 ■ Conventional Methods - Using filter-type mist collectors - Using cyclone-type mist collectors ■ Issues - Frequent maintenance required for mist collectors - Oil mist disperses, making factory floors slippery ■ Ideal Condition - Oil mist is effectively collected and does not disperse within the factory - Longer maintenance cycles with reduced labor ■ Apiste's Proposal - Install the GME series mist collector with a long maintenance cycle ■ Benefits - Reduction in labor due to extended maintenance cycles - Decreased mist leakage outside of processing machines by maintaining airflow + Additional significant energy savings (for models equipped with energy-saving mode) *For more details, please refer to the related product catalog or feel free to contact us.