Surface Defect Inspection Unit "SSMM-1R"
Realization of inspection for small scratches, unevenness, and foreign substances on products with high gloss mirror-like reflection (such as painted or plated surfaces).
This inspection unit utilizes a unique image processing system that has also obtained a utility model, enabling the inspection of small scratches, unevenness, and foreign objects on products with strong glossy mirror-like reflections (such as painted or plated surfaces), which were difficult to inspect using conventional methods. By taking advantage of the fact that the brightness changes that occur when the slit pattern is shifted at a constant cycle differ depending on the presence and shape of defects in the workpiece being inspected, defects are emphasized. The types of defects that arise vary depending on the surface condition and processing of the target workpiece, but the SSMM-1R can capture images suitable for the intended defects by allowing arbitrary settings for the direction and shape of the slit.
basic information
■Realizes suitable inspection corresponding to the surface condition of the target work ■Can detect defects without being affected by the orange peel effect on the painted surface ■Detection performance: minimum defect size Φ0.1mm; inspection speed 0.3sec/1 shot ■Possible to introduce into diversified manufacturing processes through sequence control functions that execute continuous inspection ■Awarded the Excellence Award at the 7th Monozukuri Nippon Grand Award ■Awarded the Excellence Award at the 32nd Small and Medium Enterprises New Technology/New Product Award
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Applications/Examples of results
■ Implementation Results - Hood painting exterior inspection device - Plated coating emblem exterior inspection device - Touch panel exterior inspection device, etc. ■ Other Application Examples - Automobile bumpers - Emblems - Front plated grills - Automobile side mirrors - Touch panels - Refrigerators and washing machines - Lens processing surfaces - Metal processing surfaces - Cosmetic painting containers *For more details, please refer to the materials. Feel free to contact us with any inquiries.
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Our inspection unit SSMM-1R has been adopted by the "Nissan Intelligent Factory."
On October 8, 2021, Nissan Motor Co., Ltd. unveiled the production line of its Tochigi plant, which has adopted Nissan's unique car manufacturing concept, "Nissan Intelligent Factory," to support next-generation vehicle production with innovative manufacturing technology and contribute to achieving carbon neutrality. As part of this concept, our inspection unit "SSMM-1R" was selected for automatic inspection of the painted exterior.
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Announcement of the release of the automatic visual inspection device "Surf-In"
"Surf-In" is an all-in-one model of an appearance inspection device that integrates lighting equipment, imaging equipment, conveying mechanisms, and processing devices. A multi-joint robot is positioned appropriately according to the shape of the workpiece being inspected, and our original SSMM method, which is suitable for inspecting products with mirror-like surfaces (such as painted or plated surfaces), ensures that even the smallest defects are not overlooked. ■ Achieves suitable inspections corresponding to the surface condition of the target workpiece ■ Capable of detecting defects without being affected by orange peel on painted surfaces ■ Detected defects: bumps, scratches, peeling, stains, scale, distortion ■ Minimum detectable defect size: 0.3 mm ■ Inspectable size: 300(W) mm × 300(H) mm × 200(D) mm ■ A suitable solution for inspecting a variety of complex shapes.
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