[Case Study] Image Processing Visual Inspection System iVision
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[Case Study] Image Processing Visual Inspection System iVision
Are you struggling with the automation of visual inspections? iVision can flexibly accommodate various processed products and materials. Let us introduce you to our collection of implementation case studies! The quality demands for various products have been increasing year by year. However, with traditional visual inspections, gathering personnel and the rising labor costs have made it very difficult to maintain the same level of response as before. Even if you are considering automation of inspections, there are many aspects to confirm, such as which products are suitable and what functions are necessary, which may leave you feeling uncertain about implementation. Our developed system, "iVision," is centered around software, and due to its flexibility, we have a proven track record of implementation and verification in various fields. Here, we will introduce one example as a case study. Additionally, while the case study collection contains descriptions related to specific items, these are actual examples of implementation and verification, covering items such as plastic and resin products, metal processed products, molds for manufacturing, rubber products, film processing, electronic components like circuit boards, and process management in production sites. We have achievements in various areas where visual inspections can be performed. Why not take a look at the implementation case studies first and consider your options?
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[Case Study Collection] (Image Processing Visual Inspection System iVision)
Numerous case studies on the introduction and proposal of image processing inspection devices are published! Please check our flexible achievements that can accommodate various stages!
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Case Study of Automated Visual Inspection: Inspection Example of Small Metal Circular Parts
A case study of the automation of appearance inspection, where a transport device was also manufactured separately from the production line to check for scratches, dents, and dirt on the outer diameter, inner diameter, and surface!
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Case Study of Automated Visual Inspection: Inspection Example of Rod-Shaped Resin Molded Products
A system for inspecting shorts and burrs on the peripheral parts while rotating the workpiece, featuring a separate conveyor device for the automated introduction of visual inspection in the manufacturing line!
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Case study of automated visual inspection *Example of inspection of surface treatment conditions
A case study of the automation of manual visual inspection for coating treatments of metal parts!
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Case study of automated visual inspection: Inspection case of resin filling condition in lead frames.
A system for inspecting the resin filling state of lead frames on a mass basis, an example of automating appearance inspection using a general-purpose stage that operates on two axes!
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Case Study of Automated Visual Inspection: Inspection of Resin Parts (Manufacturing Line Installation)
A case study of automating visual inspection by installing cameras and lighting on the manufacturing and transportation line in operation, conducting inspections on the same stage as production!
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Case study of automated visual inspection: Inspection examples of metal plate hole dimensions and conditions.
A case study of automating visual inspection using a general-purpose stage that operates in two axes to inspect the position, size, and condition of holes drilled in metal plates!
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Case Study of Automated Visual Inspection: Inspection Example of the Side Condition of Plastic Bottles
A case study of the automation of inline appearance inspection by partially improving the transport line and conducting side inspections of bottles inline!
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Case Study of Automated Visual Inspection: Foreign Object and Black Spot Inspection on Tablet Surfaces
A case study of automating inline visual inspections for food items such as tablets and pills, small parts, etc., that require large-scale inspections aligned on a line!
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Case Study of Automated Visual Inspection: Printing Inspection for Plastic Products
A case study of the introduction of automated visual inspection that can detect various defects such as printing misalignment, chipping, bleeding, and dirt all at once by conducting inspections in multiple environments!
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Case study of automated visual inspection *Examples of color and design discrimination inspection
A case study of automating appearance inspection to automatically check for differences in color and design, such as sample backing and color samples!
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Case Study of Automated Visual Inspection: Inspection Case of Transparent Resin Film
A case study of the automation implementation of a system that conducts inspections by installing cameras and lighting on a line where transparent film is transported in a roll-to-roll manner!
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Case study of automated visual inspection: Example of printed content inspection on packaging boxes.
A case study of the introduction of automatic inspection on the conveyor line for reading and verifying the printed text on packaging boxes and bags!
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Case Study of Automated Visual Inspection: Inspection Examples for Rod-shaped and Tube-shaped Materials
A case study of automating visual inspection to simultaneously check the length and diameter of rod-shaped and tubular materials, surface defects, end face conditions, and engraved characters!
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Case Study of Automated Visual Inspection: Inspection Example of Tape and Film Cutting Edges
Case study of introducing automatic inspection on the conveyor line for dirt, roughness, and cutting defects on the cut surfaces of tape and film!
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Case Study of Automated Visual Inspection: Example of Visual Inspection for Extruded Molded Parts
A case study of automating visual inspection in production lines for continuous materials such as extrusion molding, hoses, and cables!
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Case Study of Automated Visual Inspection: Wall and Large Door Inspection Examples
An example of the automation of exterior inspection using a 2D operational conveyor system to inspect scratches and dents on the surface of wooden doors!
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Case study of automated visual inspection: Inspection example of foreign substances attached to metal plates.
A case study of automating visual inspection using a microscope and automatic inspection equipment for fine defects, similar to using a magnifying glass!
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Image processing + 3D sensors is an unbeatable inspection!
By combining image processing with a camera and a 3D sensor, the scope of inspection is expanded!!
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Case Study of Automated Visual Inspection: Inspection Example of Electronic Circuit Board Assembly Status
A case study on the automation of visual inspection to detect missing components, variations in types, and printing defects on components on the substrate!
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Case study of automated visual inspection: Inspection example measuring various dimensions of resin molded products.
A case study of automating visual inspection by measuring the outer diameter and internal opening dimensions of resin molded products using a general-purpose stage!
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Proposal for the introduction of an appearance inspection system using multi-axis robots.
An inspection system that can perform tasks similar to those done manually by humans by using a multi-axis robot.
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Proposal for the Introduction of an Appearance Inspection System for the Production Site of Bottled Beverages
For those who have existing manufacturing and transport lines and find it difficult to introduce inspection equipment, there is an exterior inspection system that can be installed retroactively.
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Proposal for the introduction of an appearance inspection system for food trays made by press and vacuum forming.
A testing system that quickly inspects and stacks food trays produced in large quantities.
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Appearance inspection system conducted with robots.
What is an inspection system that is conducted quickly, efficiently, and safely with robots? We will introduce its methods and benefits!
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Case Study of Automated Visual Inspection: Inspection Example of Plastic Bottles with Nozzles
A case study of automating appearance inspection by thoroughly inspecting scratches, black spots, dirt, and printing defects using all six stages!
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Case Study of Automated Visual Inspection: Inspection Example for Checking the Irregularities and Warping of Metal Sheets
A case study of automating visual inspection by installing a 3D sensor on a general-purpose XY stage to accurately measure warping and unevenness of metal plates!
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Case study of introducing automation for appearance inspection *Case study of automating label printing condition inspection
Case study on the automation of visual inspection to check for printing defects, smudging, fading, and barcode conditions in label printing!
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Case Study of Automated Visual Inspection: Inspection Example of Surface Dents on Metal Sheets
An example of automating visual inspection by installing cameras and lighting on the line to capture images of scratches, dents, and chips on metal plates flowing along the conveyance line and conducting inspections!
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Case Study of Automated Visual Inspection: Metal Parts Shape Inspection and Monitoring System
A case study of automating visual inspection by installing cameras and lighting on the line to capture images and inspect for the mixing of different types of metal parts and shape defects flowing through the conveyance line!
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