[Case Study] Image Processing Visual Inspection System iVision
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[Case Study] Image Processing Visual Inspection System iVision
Are you struggling with the automation of visual inspections? iVision can flexibly accommodate various processed products and materials. Let us introduce you to our collection of implementation case studies! The quality demands for various products have been increasing year by year. However, with traditional visual inspections, gathering personnel and the rising labor costs have made it very difficult to maintain the same level of response as before. Even if you are considering automation of inspections, there are many aspects to confirm, such as which products are suitable and what functions are necessary, which may leave you feeling uncertain about implementation. Our developed system, "iVision," is centered around software, and due to its flexibility, we have a proven track record of implementation and verification in various fields. Here, we will introduce one example as a case study. Additionally, while the case study collection contains descriptions related to specific items, these are actual examples of implementation and verification, covering items such as plastic and resin products, metal processed products, molds for manufacturing, rubber products, film processing, electronic components like circuit boards, and process management in production sites. We have achievements in various areas where visual inspections can be performed. Why not take a look at the implementation case studies first and consider your options?
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Fully automated inspection system for cylindrical components such as washers, nuts, and eyelets.
A fully automated inspection system that automatically conducts defect inspection of metal parts such as scratches and measures dimensions like outer diameter and inner diameter.
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Fully automated inspection system for the appearance of rod-shaped resin molded products.
A fully automated inspection system that automatically detects various defects such as shorts and burrs on the outer circumference of rod-shaped resin molded products.
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Inspection of the surface coating condition of metal parts such as bolts using image processing.
An appearance inspection system that uses a camera to assess the coating condition for rust prevention and other purposes on the surface of metal parts.
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Automatic inspection system for checking the wiring and resin filling condition on the lead frame.
A semi-automatic inspection system that allows inspection of the lead frame sequentially from the edge of the workpiece.
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A system that installs a camera on the processing line of resin molded products to conduct inspections during processing.
A fully automated inspection system that enables processing while simultaneously performing automatic inspection during the processing of resin molded products.
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Image processing system for measuring the position and dimensions of holes on a metal plate.
An image processing visual inspection system that simultaneously inspects the position and size of holes opened in a metal plate, as well as the condition around the holes.
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A system that partially improves the transport line for resin molded products and conducts inspections during transportation.
A testing system that installs a rotating device in the transport process of resin molded products to conduct appearance inspection of the outer peripheral area during transport.
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Automatic inspection system for extruded products
An automatic inspection system that installs a camera near the exit of the extrusion molding machine to conduct inspections immediately after molding.
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A system for automatic inspection of the appearance of tablet and similar pill products.
A system that installs cameras and lighting on the tablet transport line to inspect for defects such as scratches, cracks, and black spots.
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Inspection system for conducting inspections during the secondary processing (printing process) of resin molded products.
Perform imaging according to the printing conditions in the printing process of resin molded products and conduct automatic inspection.
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A testing system to check the arrangement and errors of sample mounts and color samples.
Automatically conduct inspections of sample books that have various colors and designs arranged, such as color samples and sample boards.
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A system for inspecting films and paper that are transported at high speed in a roll-to-roll manner.
A inspection system that installs a camera on a roll-to-roll transport device to conduct visual inspections during the winding process.
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A system for automatic inspection of various characters and logos printed on packaging boxes.
A inspection system that determines the printing condition and printing position of printed materials such as lot numbers and logos on boxes.
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Fully automated inspection system for checking the dimensions and engraved characters of rod-shaped and tubular components.
A fully automated inspection system that automatically inspects the dimensions, warping, and printed characters of rod-shaped and tube-shaped components made of metal, resin, and natural materials.
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Case study of automated visual inspection: Example of individual packaging inspection for confectionery products.
A case study of automating visual inspection by installing cameras and lighting on the conveyor line to capture and inspect the individual packaging status of confectionery products!
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A system that improves the transport line for roll products and conducts inspection of the end faces during transport.
A inspection system that has a mechanism for rotating the workpiece on the conveying device to perform appearance inspection of the cut surface of rolled products.
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An automatic inspection system for the overall appearance of resin bottles with protrusions.
A fully automated inspection system that conducts comprehensive inspections using multiple stages for defects such as scratches, black spots, dirt, and printing errors on resin bottles with nozzles.
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A system for automatic inspection of the surfaces of large components such as wooden doors and wall materials.
A system that performs automated inspection of surfaces of large panels, such as those that are labor-intensive to inspect visually, using a 2D operating robot and stage.
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Inspection system for detecting fine defects attached to metal plates and glass.
This is a system that integrates a microscope, a working stage, and analysis software to perform inspections automatically while visually confirming them, as opposed to using a stereo microscope for the inspection.
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A system for checking the presence of electronic components on the substrate, incorrect types, and the orientation of components.
We will conduct a comprehensive inspection related to the mounting of electronic components on the substrate, including issues such as missing components, different types, and incorrect mounting directions.
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A dimensional measurement system that measures various dimensions of resin molded products in a single operation.
Using the XY operating stage, it is possible to measure all necessary dimensions that require management in resin molded products in a single operation.
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