From colorless to colored, adapting to changes in inspection! An exceptionally scalable surface defect inspection device.
For those struggling with the transition to color inspection or the addition of cameras in the future! We solve this with high expandability and four times the processing power, reducing the risk of future line changes.
As product sophistication and value addition progress, do you face any of these concerns on-site? "Transitioning from colorless to colored inspection, leading to defects being overlooked with conventional cameras and settings." "I want to increase the number of inspection points and cameras in the future, but there is no budget for replacing equipment." "The inspection process cannot keep up with the line's speed, leading to constant worries about short stops and defective products leaking out." The inline inspection device 'AIRIS ACE series' fundamentally resolves these issues. 【Three Key Strengths of the Product】 Outstanding retrofitting flexibility: Cameras and series can be flexibly added according to the desired inspection locations even after delivery. It accommodates equipment changes without replacement for 5 or 10 years down the line. Overwhelming high-speed processing: Processing capability has improved fourfold compared to conventional methods. Data transfer time is also reduced with ZIP compression, ensuring it does not become a bottleneck even on high-speed lines. Energy-saving & global design: Power consumption is reduced by 43%, and it supports multiple languages on the same platform. By introducing this device, you can minimize the investment risk associated with sudden specification changes and establish a stringent guarantee system required by legal and quality management. *For more details, please feel free to contact us.
basic information
【Lineup】 ■ AIRIS-UC Series - Inspection equipment with enhanced expandability - Capable of meeting diverse needs - Compatible with high-speed transport lines ■ AIRIS-SP Series - Inspection measures for separators - Performs shading separation based on average brightness - Additional functions can be added *For more details, please feel free to contact us.
Delivery Time
OTHER
Model number/Brand name
AIRIS
Applications/Examples of results
【Applicable Industries and Processes】 Film and sheet molding processes, metal rolling and slitting processes, resin coating processes 【Specific Concerns and Applications】 Inspection processes associated with "coloring and multi-coloring" of products: Detecting fine surface defects (foreign substances, pinholes, scratches) on lines where the appearance through the camera changes, such as switching from transparent and colorless to colored films. Equipment planning considering "future line expansion": Responding to the voices of quality control and equipment personnel who want to "inspect from this angle as well" or "increase the number of inspection series" after equipment installation. Data assurance as a "legal and compliance measure": Compressing vast amounts of defect data into ZIP files for high-speed transfer and long-term storage, ensuring immediate traceability in the event of a complaint. *For more details, please feel free to contact us.
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In order to survive the intensifying market competition, efforts towards "quality control" and "quality improvement" can be said to be a common challenge for all manufacturing industries. At Ayaha Engineering, we have over 30 years of experience and know-how in the development of surface defect inspection equipment. Our business philosophy is to "master the essence of advanced technology and support the development of the manufacturing industry and technological innovation through the creation and proposal of product services that meet our customers' needs."