Industrial DLP Projector for Automotive Quality Management
Achieving high-speed and high-precision 3D inspection of automotive parts.
In the automotive industry's quality control, accurate shape measurement of parts and appearance inspection are essential to ensure product safety and reliability. In particular, minor defects or dimensional deviations in the manufacturing process can significantly impact the performance of the final product. Our industrial DLP projectors enable high-speed and high-precision 3D inspections to address these challenges. [Application Scenarios] - 3D measurement of automotive parts - Appearance inspection - Quality checks on the manufacturing line [Benefits of Implementation] - Reduction in inspection time - Early detection of defective products - Improvement in quality management
basic information
【Features】 - High-precision 3D inspection - Compact size - Wide range of lineup - High-speed inspection support - Minimal thermal deformation 【Our Strengths】 - Camera technology that achieves low power consumption and low heat generation - Mechanism design that balances compactness, heat dissipation, and mass production - Electrical design that ensures industrial product quality - Cost competitiveness - Japanese quality manufacturing
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Applications/Examples of results
3D measurement, 3D scanning, parts/circuit board appearance inspection, medical image processing, and other industrial image processing focused on semiconductors and electronics.
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| Model number | overview |
|---|---|
| OPR305100 | Operating distance (TYP): 100 / Projection area (mm): 24.3×13.7 / Projection accuracy (µm): 19 / Projection mode: Orthographic / Light source: Blue |
| OPR305120 | Action distance (TYP): 120 / Projection area (mm): 60.4×34 / Projection accuracy (µm): 47 / Projection mode: Orthographic / Light source: Blue |
| OPR305185 | Action distance (TYP): 185 / Projection area (mm): 136×77 / Projection accuracy (µm): 106 / Projection mode: Direct projection / Light source: Blue |
| OPR305120S | Operating Distance (TYP): 120 / Projection Area (mm): 37×69×29 / Projection Accuracy (µm): 40-51 / Projection Mode: Oblique Projection (30°) / Light Source: Blue |
| OPR305120S-K | Action distance (TYP): 120 / Projection area (mm): 37×69×29 / Projection accuracy (µm): 40-51 / Projection mode: oblique projection (30°) / Light source: Blue / Case model |
| OPR305185S-25 | Operating distance (TYP): 185 / Projection area (mm): 91×154×63 / Projection accuracy (µm): 90-122 / Projection mode: Oblique projection (25°) / Light source: Blue |
| OPR305185S-25-K | Action distance (TYP): 185 / Projection area (mm): 91×154×63 / Projection accuracy (µm): 90-122 / Projection mode: Oblique projection (25°) / Light source: Blue / Case model |
| OPR305185S-30 | Operating Distance (TYP): 185 / Projection Area (mm): 91×154×63 / Projection Accuracy (µm): 88-126 / Projection Mode: Oblique Projection (30°) / Light Source: Blue |
| OPR405200 | Operating distance (TYP): 2000 / Projection area (mm): 1667×1042 / Projection accuracy (µm): 914 / Projection mode: Orthographic / Light source: RGB (300lm) |
| OPR405200X | Operating distance (TYP): 2000 / Projection area (mm): 1667×1042 / Projection accuracy (µm): 914 / Projection mode: Offset 100% / Light source: RGB (450lm) |
| OPR407200 | Operating distance (TYP): 2000 / Projection area (mm): 1667×938 / Projection accuracy (µm): 868 / Projection mode: Direct projection / Light source: RGB (600lm) |
| OPR407700 | Operating distance (TYP): 700 / Projection area (mm): 604×340 / Projection accuracy (µm): 315 / Projection mode: Direct projection / Light source: RGB (280lm) |
| OPR407180 | Operating Distance (TYP): 180 / Projection Area (mm): 81×46 / Projection Accuracy (µm): 42 / Projection Mode: Direct Projection / Light Source: Blue (1.5W) or White (180lm) |
| OPR407180S | Action distance (TYP): 180 / Projection area (mm): 85×52×75 / Projection accuracy (µm): 39-44 / Projection mode: Oblique projection (30°) / Light source: Blue (1W) or White (120lm) |
| OPR407C | Operating Distance (TYP): 90-285 / Projection Area (mm): 18×11 to 53×30 / Projection Accuracy (µm): 42 / Projection Mode: Direct Projection / Light Source: Blue (1.5W) or White (180lm) |
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We focus on the design, development, manufacturing, and sales of high-speed, high-resolution, and highly reliable machine vision cameras primarily using CoaXPress and CameraLink. In addition to developing standard products, we also offer development and customization tailored to customer requests. All camera design and development is carried out by our Japanese staff, ensuring design and production techniques that guarantee delicate and highly reliable standards in Japan, while integrating the dynamic action and speed of China to provide competitive products. At Japan Bopixel, we have successfully become the first camera manufacturer to utilize Ultra Low Power FPGA instead of the standard FPGA adopted by the majority of camera manufacturers. This Ultra Low Power FPGA reduces power consumption by over 50% compared to similar class FPGAs, significantly lowering power consumption and heat generation in cameras by addressing the heat source at its root. By actively adopting these next-generation key devices, we are taking a new approach to the heat generation issues that have traditionally been a challenge.