Work check camera / Image inspection within the process that does not miss assembly process mistakes.
Detects forgotten tightening of screws and forgotten attachment of parts during assembly. Achieves in-process inspection to prevent defects from flowing to the next process.
■ Do you have any of these troubles? - Forgetting to tighten screws or attach parts - Relying on visual inspections, leading to inconsistencies among workers - Discovering defects after assembly, resulting in rework and returns - Taking time to identify the cause of defects, with no evidence left behind - Wanting to maintain quality but lacking inspection man-hours and manpower The solution to these challenges is the "Work Check Camera," which detects mistakes during the assembly process. The Work Check Camera is an inspection device that verifies the presence of parts, checks for forgotten screws, identifies incorrect parts, and confirms label application through image inspection, allowing for early detection of assembly errors. By conducting inspections during the assembly process rather than after completion, it reduces the need for rework and returns of defective products, contributing to improved efficiency and quality on the production line. Additionally, by saving images taken during inspections, it can be used as evidence of quality and for traceability. We will propose the optimal inspection methods and system configurations tailored to your assembly process and inspection requirements. *For more details, please feel free to contact us.
basic information
Main Features ■ Quality Improvement Early detection of assembly errors to prevent defective products from being released. By detecting the presence or absence of parts and forgotten screws during assembly, corrections can be made before defective products move to the next process. This achieves stable quality through in-process inspections, rather than relying solely on final inspections. ■ Cost Reduction Reduction of rework, redoing, and waste loss. By discovering defects at intermediate stages rather than after assembly is complete, rework tasks such as disassembly and reassembly can be minimized. This leads to reductions in material costs and labor hours, contributing to lower manufacturing costs. ■ Productivity Improvement Smooth production without stopping the line. Problems can be identified and corrected on the spot, preventing troubles and line stoppages in subsequent processes. This supports stable operation of the production line without interrupting the flow of the assembly process. ■ Evidence and Traceability Saving inspection images to leave proof of quality. By storing images and inspection results during inspections, they can be utilized as quality records and traceability materials. In the event of a defect, this aids in cause tracking and quality certification. *For more details, please feel free to contact us.
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Applications/Examples of results
In the assembly process of electronic devices and mechanical parts, it supports applications such as confirming the number of screws, checking the presence of parts, verifying connector connections, checking label attachments, and confirming the orientation of parts. By replacing processes that relied on visual inspections and operator judgment with image inspection, it prevents variations in inspections, achieves human error prevention, and stabilizes quality. It is compatible with both cell production and line production.
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Our company sells labor-saving equipment primarily needed by manufacturing and logistics industries, including slip cutting machines (bursters), paper pressure sealing machines (mail sealers), barcode sheet readers & sorters, camera inspection, and image inspection, among others. Additionally, we are a member of the Duplo Group, which consists of development and manufacturing companies as well as sales companies, and we develop, manufacture, and sell equipment that mainly handles "paper media." With numerous sales bases both domestically and internationally, we provide comprehensive support to our customers daily, including maintenance and service.