[Case Study] Improvement of Production Efficiency by Eliminating Chocolate Stops Caused by Brush Engagement
The biting issue has been resolved, and the exchange interval has been extended! This has led to cost reduction and an improvement in the installation rate.
Here is an example of a proposal for improvements to eliminate chocolate stops caused by brush entanglement. In the processing stage of the customer's production line, brushes were frequently getting entangled with the workpieces, leading to frequent chocolate stops. Our company thoroughly investigated the cause in collaboration with our partner companies and proposed standardizing the arrangement of the bristles and the outer dimensions. This resolved the entanglement issue, resulting in zero chocolate stops. [Case Summary] ■ Issues - Thorough investigation and resolution of the cause of brush entanglement - Standardization of bristle arrangement and outer dimensions, extension of replacement intervals ■ Effects - Replacement intervals extended by 250%, reducing running costs - Management of outer dimensions and bristle arrangement has enabled long-term quality stability *For more details, please refer to the related links or feel free to contact us.
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Since its establishment in 1948, our company has steadily developed as a specialized trading company focused on precision processing systems. Despite challenges such as the bursting of the bubble economy, the Lehman Shock, and the COVID-19 pandemic, we have maintained profitable management and a strong financial foundation over the years while continuing to grow steadily. Additionally, we have established a wholly-owned subsidiary in Shanghai, China, and are expanding our business globally. We are also enhancing our technical capabilities beyond the scope of a trading company by establishing Koshou Green Engineering Co., Ltd., a construction specialist company, and a technology department focused on quality assurance. As the industry structure undergoes rapid changes and the needs of our customers and suppliers become increasingly diverse, we aspire to be a company that continues to provide solutions that our customers truly need from a global perspective.