Significantly extend the lifespan of jigs with diamond compact (PCD) processing!
We can respond from the design stage! Achieve three benefits in one: reduced production costs, reduced replacement costs, and improved production efficiency!
Our company also handles precision machining using diamond compact (PCD) that combines high hardness, wear resistance, low friction coefficient, and impact resistance. Typically, jigs used in production equipment are made from materials like cemented carbide to achieve long service life, but with diamond compact (PCD) machining, the base material can be made from relatively inexpensive materials like SUS, and by bonding diamond to the parts where the workpiece is installed, we achieve both long service life and low cost. To manufacture products tailored to customer requirements, we select types and sintered body sizes from the design stage and bond them with other metals. Depending on the product's application and conditions, we use either "brazing" or "adhesion" without applying heat for bonding. We will create the drawings after the diamond is attached. We can handle everything up to the quality inspection after processing in one go! 【Available Range】 We can accommodate high precision down to the micron (1/1000mm) level! 【Transaction Records】 - Automotive industry - Semiconductor industry 【Machined Product Examples】 - Chuck jaws - Nozzle tips - Measuring probes - Bonding only in areas with high wear frequency, etc. *For more details, please refer to the PDF document or feel free to contact us.
basic information
【Features of Diamond Compax】 - Harder than ceramics, carbide, and hardened steel, with high wear resistance, significantly extending lifespan. - Although high hardness greatly increases the difficulty of precision machining, our company achieves high-precision processing. *For more details, please refer to the PDF document or feel free to contact us.
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Applications/Examples of results
For more details, please refer to the PDF document or feel free to contact us.