[PH Case Study] Reduction of Sand Mold Maintenance Frequency and Extension of Lifespan
Solve your problems related to mold wear with composite surface treatment plasma hardening!
We would like to introduce a case where the issue of wear in sand molds used in the manufacturing process of water-washable products was resolved through "Plasma Hard" treatment. The customer in this case was facing severe wear on their molds. They were replacing their cast iron (FCD400) molds and conducting regular maintenance, but the effort and costs were significant, and they expressed a desire to achieve maintenance-free operation if possible. By utilizing nitriding that does not generate a compound layer and our original PVD coating film, we improved adhesion, reduced maintenance frequency, and extended the lifespan of the molds. 【Case Overview】 ■ Challenges and Background Faced by the Customer - Replacing cast iron molds and conducting regular maintenance - Significant effort and costs, with a desire for maintenance-free operation ■ Our Solution - Changed to composite surface treatment "Plasma Hard" - Reduced wear and decreased maintenance frequency *For more details, please download the PDF or feel free to contact us.
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At Steel Plate Industry, we have always developed unique labor-saving devices that capture the next generation. Our product lineup, which includes automatic bundling systems, heavy-duty air transport systems "Air Bearing," and air-operated valve openers "Best Torque," has received high praise and trust from our customers due to its flexible ideas. In recent years, we have developed the next-generation metal coating technology "Plasma Hard" from our equipment manufacturing technology, contributing to increased production efficiency and cost reduction in cutting-edge manufacturing sites such as the automotive industry. With a system full of scalability and flexibility, we aim to continue working on the development of high-value-added products that bring smiles to our customers.