Equipment Operation Monitoring System for Manufacturing Industry - PUSHLOG
Just install it for IoT! No specialized knowledge required, improve production efficiency in just 10 minutes.
In the manufacturing industry, stable operation and efficiency of production lines are always required. Unexpected equipment stoppages and insufficient understanding of operational status can directly lead to decreased productivity and increased costs. Real-time monitoring of equipment status and rapid response to issues are essential for maintaining and improving production efficiency. The equipment operation monitoring system PUSHLOG can be retrofitted to existing equipment to solve these challenges and support the realization of Industry 4.0. 【Usage Scenarios】 - Real-time monitoring of manufacturing line operation status - Early detection and notification of abnormalities - Discovery of improvement points through collection and analysis of production data - Confirmation of equipment status from remote locations 【Benefits of Implementation】 - Improved production efficiency - Reduced downtime - Prevention of unexpected failures through predictive maintenance - Optimization of production planning based on data
basic information
【Features】 - IoT implementation in just 10 minutes, no specialized knowledge or programming required - IoT operation possible with an introduction cost of 100,000 yen and a monthly fee of about 3,000 yen - Simple setup by just selecting PLC models and devices - Real-time monitoring and data extraction (in CSV format) possible via web browser - Equipped with LTE-USIM chip, no communication installation required 【Our Strengths】 Itsuwa Shoji Co., Ltd. supports manufacturing customers through our factory solution business. Leveraging our long-standing expertise as a trading company, we provide products and services tailored to our customers' needs. PUSHLOG is one of the smart factory-related products that contribute to improving production efficiency, supporting our customers' efforts towards Industry 4.0.
Price information
Initial introduction (equipment, 2-year usage fee) / monthly fee
Delivery Time
Model number/Brand name
PUSHLOG(GW-402 / GW-404)
Applications/Examples of results
Visualization and IoT Implementation of Factory Equipment 1. Temperature Monitoring of Dryers (Acquired Data: Operating Status, Temperature) Connect temperature sensors (thermocouples) to Mitsubishi Electric's PLC Q series. Due to temperature variations in the dryer, temperatures are measured at three points: upper, middle, and lower sections. Since reaching the target temperature within a specified time is crucial for quality, data is collected to monitor temperature and time to reach the target. As operators are not always present, they can remotely monitor the drying status. If there is an anomaly in the reaching time, they can be alerted via email and promptly check the situation on-site. 2. Measurement Results from Inspection Equipment (Acquired Data: Measurement Values) By retrofitting equipment controlled by PLCs, measurement data can be saved. If defective products occur, it is also possible to notify anomalies via email, leading to early countermeasures against defects. 3. Monitoring the Operating Status of Pump Motors (Acquired Data: Motor Current and Load Rate) By remotely monitoring motors that require regular inspections, maintenance can be performed at the appropriate timing. Reducing the effort of regular inspections enables overall cost reduction.
Line up（2）
| Model number | overview |
|---|---|
| GW-402 | RS232C type |
| GW-404 | RS-485 type |
catalog（1）
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Itsuwa Shoji Co., Ltd. was established in 1981 as a trading company, independent from its group company engaged in metal processing. The headquarters is located in Osaka, with eight bases in Asia and one in North America. Our business activities include a wide range of fields, such as factory solutions, electronics, EMS, coating, and mobile businesses, allowing us to engage with various customers. In the factory solutions business, under the slogan "ONE STOP SOLUTION," our business vision is to become an indispensable presence for manufacturers in Japan and around the world, paving the way for a bright future. We handle essential consumables, auxiliary materials, equipment, and electronic components for manufacturing, as well as the production of jigs and spare parts, design and manufacturing of factory automation equipment, disaster prevention-related products, and smart factory-related products that will contribute to manufacturers' efforts towards Industry 4.0. Currently, we are engaged with over 600 companies globally, and we will continue to leverage our transportation know-how as a traditional trading company to further expand our product offerings and grow our business in response to customer demands.