Equipment Operation Monitoring System for Semiconductors - PUSHLOG
Improving semiconductor manufacturing yield through IoT in just 10 minutes.
In the semiconductor manufacturing industry, stable operation of equipment and early detection of anomalies are essential to maintain product quality and production efficiency. Particularly in semiconductor manufacturing, which requires fine processes, even slight variations in equipment can significantly impact yield. Real-time monitoring of equipment operation and prompt response to anomalies are key to improving yield. The equipment operation monitoring system PUSHLOG can be retrofitted to existing equipment to address these challenges and achieve IoT integration. 【Use Cases】 - Real-time monitoring of semiconductor manufacturing equipment operation - Immediate notifications during anomalies for rapid response - Visualization of the operational status of the entire production line - Promotion of improvement activities based on data 【Benefits of Implementation】 - Increased yield - Improved production efficiency - Reduced downtime - Stabilization of quality
basic information
【Features】 - No specialized knowledge or programming required; IoT implementation within 10 minutes after installation. - IoT operation possible with an introduction cost of 100,000 yen and a monthly fee of about 3,000 yen. - Configuration completed simply by selecting PLC models and devices. - Start remote monitoring without the need for specialized knowledge in cloud or databases. - Equipped with an LTE-USIM chip, eliminating the need for separate communication installation. 【Our Strengths】 Itsuwa Shoji Co., Ltd. supports manufacturing companies in their efforts towards Industry 4.0 through our factory solution business. Leveraging our long-standing expertise as a trading company and our extensive network, we provide optimal solutions tailored to our customers' needs. We also propose the equipment operation monitoring system PUSHLOG to customers in the semiconductor industry, contributing to yield improvement and supporting manufacturing.
Price information
Initial introduction (equipment, 2-year usage fee) / monthly fee
Delivery Time
Model number/Brand name
PUSHLOG(GW-402 / GW-404)
Applications/Examples of results
Visualization and IoT Implementation of Factory Equipment 1. Temperature Monitoring of Dryers (Data Collected: Operating Status, Temperature) Connect temperature sensors (thermocouples) to Mitsubishi Electric's Q series PLC. Due to temperature variations in the dryer, temperatures at three points (upper, middle, and lower) are measured. Since reaching the target temperature within a specified time is crucial for quality, data is collected to monitor temperature and time to reach the target. As operators are not always present, they can remotely monitor the drying conditions. If there is an anomaly in the reaching time, they can be alerted via email and promptly check the situation on-site. 2. Measurement Results from Inspection Equipment (Data Collected: Measurement Values) By retrofitting equipment controlled by a PLC, measurement data can be saved. In the event of defective products, anomalies can be notified via email, leading to early countermeasures for defects. 3. Monitoring the Operating Status of Pump Motors (Data Collected: Motor Current and Load Rate) By remotely monitoring motors that require regular inspections, maintenance can be performed at the appropriate time. Reducing the effort of regular inspections can lead to overall cost reductions.
Line up（2）
| Model number | overview |
|---|---|
| GW-402 | RS232C type |
| GW-404 | RS-485 type |
catalog（1）
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Itsuwa Shoji Co., Ltd. was established in 1981 as a trading company, independent from its group company engaged in metal processing. The headquarters is located in Osaka, with eight bases in Asia and one in North America. Our business activities include a wide range of fields, such as factory solutions, electronics, EMS, coating, and mobile businesses, allowing us to engage with various customers. In the factory solutions business, under the slogan "ONE STOP SOLUTION," our business vision is to become an indispensable presence for manufacturers in Japan and around the world, paving the way for a bright future. We handle essential consumables, auxiliary materials, equipment, and electronic components for manufacturing, as well as the production of jigs and spare parts, design and manufacturing of factory automation equipment, disaster prevention-related products, and smart factory-related products that will contribute to manufacturers' efforts towards Industry 4.0. Currently, we are engaged with over 600 companies globally, and we will continue to leverage our transportation know-how as a traditional trading company to further expand our product offerings and grow our business in response to customer demands.