Tool for chip control in boring processing for medical devices HORN
For medical device component processing, eliminate chip issues and reduce tool costs.
In the medical device industry and the manufacturing of biocompatible components, precise and clean processing is required. Particularly in inner diameter processing, the accumulation or stretching of chips can scratch the work surface or adversely affect the tools. This raises concerns about processing defects and rework, which can lead to decreased production efficiency and increased costs. Additionally, interruptions in work for chip removal can also cause delays in production schedules. Our sintered U-breaker equipped super mini addresses these challenges and achieves stable, high-quality processing. 【Application Scenarios】 - Inner diameter processing of biocompatible components - Boring of precision medical device parts - Processing where chip entanglement or clogging is a concern 【Benefits of Implementation】 - Reduction of processing defects due to chip clogging - Extension of tool life and reduction of tool costs - Improvement in production efficiency due to enhanced processing stability
basic information
【Features】 ■ Compatible with pilot hole diameters of φ 4.0, 5.0, and 6.0 mm (New products supporting φ 4.0 and φ 5.0 mm will be launched in December 2024) ■ Prevents chip clogging even when processing steel and stainless steel ■ Usable with existing tool holders ■ Economical due to the realization of breaker formation through sintering, enabling low-cost mass production compared to laser and grinding products ■ The Super Mini series allows the use of over 1,000 different inserts with a single holder. 【Our Strengths】 Since our establishment in 1910, we have supported manufacturing sites as a specialized trading company for machine tools. With partnerships with 500 domestic companies and 20 overseas companies primarily in Europe, we are committed to providing our customers with consistently progressive and high-quality services. In addition to the sale of cutting tools, machine tools, and precision instruments, we also develop and sell our original brand "i-TOOL," and import and sell overseas products, pursuing "value creation" that contributes to our customers' profits.
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HORN
Applications/Examples of results
■ S45C Vc：100m/min ap：0.2mm f：0.03mm/rev ■ SUS304 Vc：80m/min ap：0.2mm f：0.03mm/rev
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Line up（8）
| Model number | overview |
|---|---|
| RS105.1833.2.4.U20 IG35/TH35 | 【Bottom hole diameter φ 4.0 mm ～】 Insert total length: 30mm |
| RS105.1833.3.4.U20 IG35/TH35 | 【Bottom hole diameter φ 4.0 mm ～】 Insert total length: 35mm |
| RS105.1833.2.5.U20 IG35/TH35 | 【Bottom hole diameter φ 5.0 mm ～】 Insert total length: 30mm |
| RS105.1833.3.5.U20 IG35/TH35 | 【Bottom hole diameter φ 5.0 mm ～】 Insert total length: 35mm |
| RS105.1833.4.5.U20 IG35/TH35 | 【Bottom hole diameter φ 5.0 mm ～】 Insert total length: 40mm |
| RS105.1833.2.6.U20 IG35/TH35 | 【Bottom hole diameter φ 6.0 mm ～】 Insert total length: 30 mm |
| RS105.1833.3.6.U20 IG35/TH35 | 【Bottom hole diameter φ 6.0 mm ～】 Insert total length: 35 mm |
| RS105.1833.4.6.U20 IG35/TH35 | 【Bottom hole diameter φ 6.0 mm ～】 Insert total length: 40 mm |
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We are a specialized trading company for machine tools that started operations in 1910 in Kyoto as Izushi Shoten, dealing in cast iron materials, conductive tools, and adjustment belts. Since our founding, we have consistently supported the manufacturing field as a trading company. The manufacturing landscape is evolving daily, with new technologies being introduced one after another. It is our mission and joy to be entrusted with the work that contributes to the development of such manufacturing. Currently, we are active under partnerships with 500 domestic companies and 20 overseas companies, primarily in Europe, with excellent supplier manufacturers, and our mission is to continuously provide our customers with progressive and high-quality services. We aim to contribute to our customers' profits and, without hesitation, work hard for the development of society by delivering unconventional services, in other words, "creating value." Please look forward to it.